Designing for the digital world
Tim Fryer for Eureka: Head in sand time is over – Industry 4.0 is happening and is here to stay. In this article, the first in a series, Tim Fryer spoke to some of the leading automation companies about what Industry 4.0 means to design engineers.
The elevator pitch for Industry 4.0 would be something like ‘it is the digitisation of manufacturing and the supply chain’. The three previous industrial revolutions started with steam and mechanisation, progressed onto automated assembly lines at the start of the 20th century, and then the introduction of computers to the work place in the 1970s was the third. Cont'd...
Japan worker shortage has only one winner so far: robots
Leo Lewis for Financial Times: Earlier this week, Japanese TV audiences glimpsed a potentially revolutionary contraption from the Matsue College of Technology that rapidly separates closed shijimi clamshells into those with a live mollusc inside and those without.
Cut to footage of a human sorter, expertly performing the same function at a rate of just 90 kgs of shijimi per day and whose job this machine seems destined to replace. In other parts of the world, the juxtaposition could seem cruel or politically charged; in Japan, it is almost celebratory. The great conundrum for investors — and increasing preoccupation of sellside analysts attempting to talk clients out of underweight Japan positions — is whether the equity market provides a neat play on Japan’s deepening worker shortage and the promised surge in wages that has to date been all gong and no dinner. Cont'd...
How Industry 4.0 and BIM are Shaping the Future of the Construction Environment
By Mark King, EMEA BIM Solutions Manager, Leica Geosystems via GIM International: The construction industry is on the cusp of a new industrial age. The fourth industrial revolution, or ‘Industry 4.0’, will see construction coming in line with more digitally developed industries, which will revolutionise not only how physical structures are designed, built and maintained, but also how they are subsequently used.
What it means in reality is open to interpretation and the ability to future-gaze. Some anticipate it will mean the use of smart materials and technologies to make our buildings intelligent. Others envisage that it will come to mean autonomous machinery carrying out aspects of production, with minimal human input. But what is commonly agreed is that it represents the use of technology to fundamentally improve the way we design and construct the world around us. Cont'd...
Ericsson and China Mobile jointly demo the 5G-enabled Smart Factory at MWC 2017
Ericsson and China Mobile have jointly developed a 5G-enabled Smart Factory prototype using key 5G Core Network technology - Network Slicing. The prototype will be on display at Mobile World Congress 2017 in Barcelona, Spain. The demo will simulate the assembly line in the Smart Factory environment, enabled by the 5G connected industry standard PLC connections.
Triggered by Made-in-China 2025 and Industry 4.0, the manufacturing sector has changed profoundly in China during recent years. Industries have engaged in a steady re-industrialization relying on ICT enhancements.
At the root of industrial revolution is the implementation of a reliable and flexible communication layer, capable of dealing with increasingly higher capacity allocations of on-demand manufacturing and adjustments. View Video here:
Campofrio Food Group Leads the Way in Digitization with Cisco Connected Factory Solution
Marketwired: Campofrío Food Group, the leading international producer of branded processed meats, headquartered in Madrid, Spain, has cut the ribbon on a brand-new plant that boasts the latest in digital technology.
With a gross surface area expanding 99,000 square meters and an estimated production of 101,400 tons a year, the 'New Bureba' plant is located in Burgos, in Northern Spain. It replaces the previous facilities, destroyed by a fire in November 2014, but is far from a standard rebuild, incorporating the industrial sector's very latest innovations.
From the beginning of the design process, Campofrío seized the opportunity to create a 'smart' factory that connects machines, devices, sensors and people in real-time. The company selected Cisco Connected Factory solution to create a 'Factory 4.0' that would enable to manage and optimize its business processes and make well-informed decisions. Cont'd...
Closing US Manufacturing Trade Deficit Would Create 1.3M Jobs, Says Tech Think Tank
The prevailing narrative says automation was the main culprit behind U.S. manufacturing job losses in the early 2000s, and that automation is now powering an unprecedented manufacturing technology revolution that will continue to displace jobs. But a new report from the Information Technology and Innovation Foundation (ITIF) finds that both of these claims are false.
ITIF, a leading tech-policy think tank, finds that trade pressure and faltering U.S. competitiveness were responsible for more than two-thirds of the 5.7 million manufacturing jobs lost between 2000 and 2010. And rather than entering a "fourth industrial revolution," U.S. manufacturing productivity growth is actually near an all-time low. In light of these facts, ITIF concludes that U.S. policymakers should aim to close the country's trade deficit in manufactured goods by fighting foreign mercantilism and pursuing a national competitiveness agenda that hinges in part on boosting manufacturing productivity rates. The report estimates that successfully closing the manufacturing goods trade deficit this way would create 1.3 million jobs. Full Press Release:
Manufacturers raise investment in next-gen tech, survey says
Dustin Walsh for Crain's Detroit Business: U.S. manufacturers are rapidly boosting investment in advanced digital technologies, according to a survey to be released Monday by Troy-based technology business association Automation Alley. The survey coincides with the association's 2017 Technology Industry Outlook event on Feb. 13 at the Detroit Institute of Arts. Nearly 400 manufacturing and technology business leaders are expected to attend.
According to the survey, 85 percent of U.S. manufacturing executives responded they plan to increase existing budgets for new technologies, with nearly a third planning to increase budgets by up to 15 percent. More than half of the respondents said they have a dedicated budget to technologies described as Industry 4.0, with the top three being cloud, cybersecurity and data analytics. Cont'd...
S. Korea's Hanwha to develop smart factory platform
Pulse News: South Korea’s leading conglomerate Hanwha Group plans to venture into the smart factory business, joining the burgeoning market dominated by General Electronics Co. (GE) and Siemens AG in the transitional age of industry and society heading towards full automation and practical robotics applications.
According to a senior official at Hanwha Wednesday, the group recently formed a task force team dedicated to the development of hardware and software that can help to make factories smarter, cost-efficient, and more productive through increased computing systems. Hanwha Techwin Co., the group’s defense and aircraft engine making unit, will first come up with a pilot model in automating factories that would be applied to other manufacturing subsidiaries. Cont'd...
Number of Smart Factories in South Korea to be Almost Doubled
Cho Jin-young for Business Korea: The Ministry of Trade, Industry & Energy announced on February 2 that the South Korean government invests 90.5 billion won and the private sector invests 20.3 billion won this year so that smart factories can be built for at least 2,200 small and medium-sized enterprises (SMEs) and the number of such factories in South Korea can be increased to 5,000 before the end of this year.
The ministry is planning to diversify the types of smart factories, too. For example, the new smart factories are slated to include 500 clean energy-based ones for a higher level of energy efficiency and 50 cloud-type smart factories that are capable of connecting regions and various sectors of the manufacturing industry. Cont'd...
Five steps to enabling a data-driven, smart factory
Alun Williams for ElectronicsWeekly: he top strategic objectives in the manufacturing industry have remained consistent for years, with many centered on serving customers.
Industrial companies want to deliver customers high quality products, on time, at a globally competitive cost. They also want to be able to flex production capabilities up and down as needed to quickly introduce new products to the marketplace.
Pairing physical assets with intelligent gateways to gather, analyze and communicate data is driving enormous new efficiencies in manufacturing and business operations.
New operational efficiencies enabled by IoT are generating significant returns in manufacturing. Cont'd...
Why 2017 is the year integration enables Industry 4.0 growth
Louis Columbus for CloudTech:  Having attained initial results from Industry 4.0 initiatives, many manufacturers are moving forward with the advanced analytics and Big Data-related projects that are based on real-time integration between CRM, ERP, 3rd party and legacy systems. A recent Price Waterhouse Coopers (PwC) study of Industry 4.0 adoption, Industry 4.0: Building The Digital Enterprise (PDF, no opt-in, 36 pp.) found that 72% of manufacturing enterprises predict their use of data analytics will substantially improve customer relationships and customer intelligence along the product life cycle. Real-time integration enables manufacturers to more effectively serve their customers, communicate with suppliers, and manage distribution channels. Of the many innovative start-ups taking on the complex challenges of integrating cloud and on-premise systems to streamline revenue-generating business processes, enosiX shows potential to bridge legacy ERP and cloud-based CRM systems quickly and deliver results.
There are many more potential benefits to adopting Industry 4.0 for those enterprises who choose to create and continually strengthen real-time integration links across the global operations. Â Cont'd...
The Road To IIoT: What Can We Learn From Other Industries?
John Fryer for MBTmag.com: Â Many manufacturers are viewing the emerging Industrial "Internet of Things" (IIoT) as a way to provide their businesses with a new and powerful competitive advantage. They recognize the potential in harnessing and analyzing data from across the plant to drive greater efficiency and create the foundation for new business models. But how can manufacturers navigate from the automation infrastructures of today to the intelligent IIoT enterprises they envision?
To help answer that question, manufacturers stand to learn much from looking at other industries and how they have addressed the challenges of moving to the IIoT. Companies in a number of industries - from energy to financial services to telecom and building security - have successfully made the transition from the inflexible, limited proprietary technologies of the past to the agile, intelligent open technologies of today.
As manufacturers chart their course, there are insights they can glean from other industries that are successfully achieving the advantages of next-generation IIoT automation. Â Cont'd...
U.S. investors see more automation, not jobs, under Trump administration
David Randall for Reuters: When U.S. President-elect Donald Trump criticized United Technologies Corp's (UTX.N) Carrier unit in November for its plan to move some 800 jobs to Mexico, the parent-company made a swift decision to keep the factory in Indiana.
Yet, the move did not translate into saving jobs. Instead, the company decided it would move toward automation as a way to cut costs.
"We're going to make up [the] $16 million investment in that factory in Indianapolis to automate, to drive the cost down so that we can continue to be competitive," chief executive Greg Hayes said on CNBC last month. "What that ultimately means is there will be fewer jobs."
Swapping robots and software for human labor has underpinned much of the productivity gains in the United States over the last 25 years. Now, with a greater political push to keep factories at home, investors are betting that automation will gain speed in industries ranging from auto manufacturing to chicken processing to craft beer breweries. Cont'd...
One Of Europe's Top Business Schools Is Helping Executives Navigate Industry 4.0
Seb Murray for BusinessBecause: Industry 4.0 — a slew of technologies from robotics and 3D printing to virtual reality and data analytics — is rapidly reshaping the way we manufacture, distribute and consume products.
The Executive Master in Manufacturing Automation & Digital Transformation at ESCP Europe, is equipping executives with the tools they need to navigate the Fourth Industrial Revolution.
Below, Giovanni Scarso Borioli, Assistant Professor of Operations Management, outlines how. Cont'd...
Chiefs hold back on smart factories after backlash
Peggy Hollinger for Financial Times: General Electric, one of the world’s biggest industrial companies, estimates that digitising industrial machinery, networks and processes will not just bring down the costs of manufacturing. The data it generates will open new business opportunities, such as optimising maintenance schedules for customers or improving the design and quality of products. The resulting “industrial internet”, GE argues, has the potential to deliver global productivity improvements that could add $10tn-15tn to global GDP over 20 years.
No manufacturer can ignore the coming revolution. Yet many, in developed economies at least, are wary. A backlash against globalisation, fuelled by decades of decline in America’s rust belt and the erosion of blue-collar jobs, has already upset the status quo in the US, where Donald Trump’s protectionist slogans helped him to win the White House.
Almost half the 1,370 chief executives questioned in PwC’s annual Global CEO survey published this week fear that this latest industrial revolution will feed further distrust among their companies’ stakeholders — whether they be investors, employees or the wider public. Cont'd...
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