Engineering - Articles, Stories & Interviews

Leading with Limits

Through diligent education and awareness of this evolving landscape, businesses and their partners can thrive by using emerging technologies and position themselves competitively.

Overcoming the pilot-to-production cost barrier with Edge AI

During pilots, you have all the resources—engineers, servers, hardware—and you'll make it work because you're putting your utmost attention on it. But when you try to replicate that across 100, 200, or 500 locations, it falls on its face.

Rewriting the Rules of Scalable Manufacturing

The project, which fused AM-driven computational design with production-grade investment casting, successfully scaled an intricately engineered part from tens to thousands per day — all without compromising performance, cost-efficiency, or sustainability.

Battery Manufacturer Cuts Scrap by 90% and Streamlines Prototyping

Lithos has now built a repeatable system through PICO to speed up prototyping, minimize losses, and ensure every change is intentional, traceable, and scalable.

From Legacy to Leadership: Building the Manufacturing Company of Today

While the idea of a greenfield smart factory is appealing, it’s simply not the reality for most companies. What they need isn’t a futuristic leap—but a practical step forward. That means modernizing existing operations to build a factory of today.

Innovation means also taking risks

On the importance of optimized processes, the freedom to come up with ideas and the courage to try something new: as Managing Director, Dr. Udo Haberland is responsible for the areas of Development, Research, Quality, Logistics and Production.

PHA Revalidations | Beyond Checking Boxes

A well-executed Process Hazard Analysis (PHA) is a vital safeguard, helping teams identify potential risks and define the controls needed to mitigate them. But a PHA isn’t a one-time event. As facilities and operations evolve, so must the analysis.

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Engineering - Featured Stories

COMPOSITE CONDUCTOR CORES ENABLE AMERICAN POWER MODERNIZATION

Surging electrical demand from AI-enabling data centers and increased urban power consumption, as well as vast renewable energy production, require upgraded electrical infrastructure.

Laying the groundwork for smarter manufacturing - Enhancing factory foundations for reduced downtime, more efficient production

As factories get smarter, they become capable of producing more efficiently, often triggering the need for expansion. This expansion includes better space utilisation, the adoption of newer, larger systems, and an increase in physical footprint.

DFAM: WHY PURPOSEFUL GEOMETRY MUST REPLACE PASSIVE OPTIMISATION

Rather than embracing the full potential of AM, many engineers merely adapt existing designs or lean heavily on software-driven outputs, confusing automation with optimisation.

Engineering - News Headlines

Step Turning In CNC Machining: Process, Tooling, And Key Applications

Step turning is a fundamental yet highly significant operation in lathe-based machining, especially within CNC turning processes. This technique is essential for creating cylindrical components with varying diameters along the same axis, often referred to as stepped shafts or multi-diameter parts.

Emerson Receives Award for Excellence in Energy Efficiency at Milwaukee Facility

Wisconsin state energy efficiency program recognizes company's Appleton Group foundry for outstanding commitment to saving energy

Warren Controls Highlights 3800 Series Rotary Valves for Demanding Process Conditions

Broad Trim Selection and Durable Construction Support Long-Term Reliability

Engineering - Featured Product

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Affordable Excellence: The Go-To Tool for Finding Compressed Air Leaks

Affordable Excellence: The Go-To Tool for Finding Compressed Air Leaks

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Engineering - Featured Company

NORD DRIVESYSTEMS

With four production facilities in the Midwest, on both coasts, and in the South, NORD is prepared to serve you with some of the shortest lead times in the industry. We house extensive component inventory, allowing us to assemble and ship 25% of all standard product orders same or next day!