In Guidance Automation's 2022 research, 64% of respondents said that safety concerns around physical accidents caused by automated systems were preventing them from implementing warehouse or manufacturing plant automation.
Modern authentication and access control systems can help by preventing unauthorized use of machines and ensuring that the correct parts and consumables are used.
Introducing simple and effective technologies in the right ways can enable manufacturers to get more from their existing operations while also attracting and retaining talent for the long term.
Both autonomous manufacturing and hybrid autonomous manufacturing introduce a level of automation never seen before. The system does all the work, with machines and technology as a strong foundation, and people are relegated to monitoring and support.
Smart factories, in particular, could transform the automaking industry to reach its full potential. As the sector grows more competitive, manufacturers that embrace this trend early could see promising results.
Manufacturers must know what challenges they face and how to overcome them to make the most of these investments. Here are the most common automation challenges and how to address them.
Those manufacturers that digitize their operations will gain significant advantages, and those that don't will have a more difficult time catching up.
Everything from pandemic production pivots to Suez Canal blockages shows the unpredictability of supply and demand. Unanticipated impacts to manufacturing processes are imminent, but there are three key considerations to mitigate the impact on business operations:
The warehouses and industrial equipment plants of tomorrow will look different than they do today. Manufacturing technology continues to evolve as companies look to reduce their costs without sacrificing the overall quality of their products and services.
Assessing the health of capital equipment used to produce and move these goods minimizes cost repairs, downtime and outages. Businesses gain a big picture of the logistics chain using wireless sensors that provide data on the location of high-value cargo.
The 105-acre campus combines cutting-edge production with in-house engineering and modification services to increase efficiency across each touchpoint of the Rittal value chain.
If you have ever sourced custom machinery or factory automation you are familiar with a Request for Proposal (RFP) or User Requirement Specification (URS). The requests are written with content and styles that vary, but the effective ones share some common features.
Until now, manufacturers have been dipping their toes and getting familiar with the technology, using it to create prototypes rather than final products. But that is changing. It's only a matter of time before AM makes the leap from prototyping to manufacturing.
Throughout the COVID-19 pandemic, employees and instantiations have had to adapt by working with the best tech. Now, these factory innovations are a sign of what's to come in 2021. In many factories, smart technology is paving the way.
There are several different architectures and protocols that can be used to gather data on the factory floor. The two most common protocols are very different, which makes them worth comparing for their effectiveness in IIoT - OPC UA and MQTT/Sparkplug.
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The Model TR1 Tru-Trac™ linear measurement solution is a versatile option for tracking velocity, position, or distance over a wide variety of surfaces. An integrated encoder, measuring wheel, and spring-loaded torsion arm in one, compact unit, the Model TR1 is easy to install. The spring-loaded torsion arm offers adjustable torsion load, allowing the Model TR1 to be mounted in almost any orientation - even upside-down. The threaded shaft on the pivot axis is field reversible, providing mounting access from either side. With operating speeds up to 3000 feet per minute, a wide variety of configuration options - including multiple wheel material options - and a housing made from a durable, conductive composite material that minimizes static buildup, the Model TR1 Tru-Trac™ is the ideal solution for countless applications.