These Five Exponential Trends Are Accelerating Robotics

Alison E. Berman for Singularity Hub:   If you've been staying on top of artificial intelligence news lately, you may know that the games of chess and Go were two of the grand challenges for AI. But do you know what the equivalent is for robotics? It's table tennis. Just think about how the game requires razor sharp perception and movement, a tall order for a machine. As entertaining as human vs. robot games can be, what they actually demonstrate is much more important. They test the technology's readiness for practical applications in the real world—like self-driving cars that can navigate around unexpected people in a street. Though we used to think of robots as clunky machines for repetitive factory tasks, a slew of new technologies are making robots faster, stronger, cheaper, and even perceptive, so that they can understand and engage with their surrounding environments. Consider Boston Dynamic’s Atlas Robot, which can walk through snow, move boxes, endure a hefty blow with a hockey stick by an aggressive colleague, and even regain its feet when knocked down. Not too long ago, such tasks were unthinkable for a robot. At the Exponential Manufacturing conference, robotics expert and director of Columbia University’s Creative Machine Labs, Hod Lipson, examined five exponential trends shaping and accelerating the future of the robotics industry.    Cont'd...

46% of German companies use Industry 4.0 - survey

Almost one in two companies in the manufacturing sector (46%) use Industry 4.0 applications, while another 19 percent have specific plans to implement them, according to a recent Bitkom survey among 559 industrial companies with more than 100 employees. About 65 percent of the German industrial companies are already active in the Industry 4.0 sector. Around 23 percent of the companies asked have no concrete plans to use Industry 4.0 but will consider use for the future. Only 12 percent stated that this is not an issue currently. The study also showed that companies are still careful when it comes to investments: although 57 percent of the companies use or plan to use Industry 4.0, the budget for this is on average only 4 percent of the total revenue. Users and planners of Industry 4.0 primarily aim to optimise processes (69%) and to improve the capacity utilisation of their factories (57%). Half of the respondents expect a faster realisation of their customers’ individual wishes. 44 percent want to reduce their production costs with Industry 4.0 and 19 percent their personnel costs.   Cont'd...

The Questions Executives Should Ask About 3D Printing

Channing Flynn for Harvard Business Review:  Most hearing aids in the U.S. are now custom-made on 3D printers. The U.S. Food and Drug Administration recently approved the first 3D-printed pills. Carmakers have started using 3D technology to produce parts. And last year saw the first demonstration of a digital printer producing multilayer, standards-based circuit boards. Imagine the changes afoot in the pharmaceutical, medical device, automotive, and consumer electronics industries. 3D printing is poised to redefine global manufacturing and distribution. It could upend supply chains, business models, customer relationships, and even entrepreneurship itself. It may do to physical goods what cloud computing is now doing to digital services; what the PC, internet, and smart mobility have done to personal computing; and what outsourcing did to software development and business processing — take mass distribution and innovation to the next level while realigning the very geography of work and trade.   Cont'd...

Swagway Teardown: What Makes a Safe Hoverboard?

From Andrew Goldberg at Ifixit.org: The board is also smart enough to not drive around without you. Riders need both feet firmly planted on the board or it won’t be going anywhere. Just how does the board know you’re properly mounted? Each foot pad has two infrared sensors—one at the toe, one at the heel. Stepping down on the pad pushes a peg between emitter and receiver. Only when all four sensors are blocked are you ready to roll... ...Those sensor switches live on the backs of the two gyro boards—one for each wheel. These boards are largely responsible for the “smart” part of smartboard. Each board is home to an Invensense MPU6050 6-axis gyroscope+accelerometer, and a GigaDeviceGD32F130 ARM Cortex-M3 32-bit microcontroller (thanks, Ken!). The ARM chips are responsible for reading the infrared switches, controlling the sweet underglow headlights and top-mounted indicator LEDs, and collating and sending data from the MPU6050 to the main board (more on that later)... ( full article )  

Universal Robots Polishes Paradigm to 50% Production Increase

Paradigm Electronics is a manufacturer of high performance loud speakers and subwoofers. In trying to meet demand on labor-intensive products, Paradigm has now implemented Universal Robots in polishing applications, resulting in significantly increased production throughput eliminating bottle necks while improving the work environment.

What Do Device Developers And Design Engineers Need To Know About Membrane Keypads And Touch Pads

The evolution of innovative input devices is far from over. New technologies and products are revolutionizing the market all the time.

Industry 4.0: When humans and robots go hand in hand

Kristie Thong for Eco-Business:  Amid concerns that the rise of industrial robots may soon render humans obsolete, Swiss automation giant ABB’s latest innovation may help shine a new light on what the future will look like when humans and robots can work together as partners.   Full Article:

LSIS offers glimpse into smart factory

Lee Min-hyung for Korea Times:  LSIS, the nation's top electric equipment maker, aims to apply integrated automation systems into all of its manufacturing facilities as a core strategy to slash operating costs and dominate the nation's energy efficiency market. The so-called "smart factory" initiative comes amid growing popularity for efficient management systems in the age of the Internet of Things (IoT). Global equipment manufacturers are jumping on the "smart" bandwagon for management efficiency, but only a few companies here have achieved significant feats on the area. LSIS's manufacturing facility, however, offers a glimpse of what automated factory is all about, ranging from assembling parts to packaging. In particular, the company's G production line is equipped with fully-automated production system operated by its programmable logic controller (PLC). The PLC is interconnected with the manufacturing execution system (MES), serving as a network hub to manage every level of manufacturing processes within the factory.   Cont'd...

U.S. manufacturing isn't dead; factories are running at close to a record pace

Rex Nutting for MarketWatch:  U.S. manufacturing sector doesn’t get any respect. Ask a random sample of people on the street and you’re likely to hear that America doesn’t make anything anymore, that China, Mexico and Vietnam took all of our factories, and that the only jobs left in America are flipping burgers and cleaning hotel rooms. “Throughout history, at the center of any thriving country has been a thriving manufacturing sector,” says presidential candidate Donald Trump. “But under decades of failed leadership, the United States has gone from being the globe’s manufacturing powerhouse — the envy of the world — through a rapid deindustrialization.”   Cont'd.. .

Greycork Challenges Ikea With A Flat-pack Living Room In A Box

From Dezeen:   Rhode Island furniture company Greycork has created a collection of quick-assembly, flat-pack pieces that are intended "to be a better alternative to Ikea"... ...Each piece is shipped for free in a thin, flat box and is designed to be assembled by the customer in under four minutes... ...The company's first line, the Brooks Collection, featured a folding dining table, coffee table and bench – all made of wood and priced from $500 to $950... ( full story ) ( Greycork site )

Unique Hybrid Cnc Tool Solution Uses Beckhoff Controls To Integrate Additive Manufacturing With Standard CNC Machining

Hybrid Manufacturing Technologies has developed a unique CNC-based hybrid tool control solution that enables virtually any CNC machine or robotic platform to deploy both metal-cutting and metal-adding heads in the spindle and conveniently change between them.

2016: Six Trends Affecting Safety In The Workplace

Safety is a complex topic, but these six factors are helping to not only increase workplace safety this year but also efficiency, quality and employee well-being.

Will 3D Printing Be the Demise of Plastic Injection Molding?

When it comes to 3D printing versus injection molding, the best production method for your parts will become clear when you can answer these questions regarding your desired quantity, quality and cost.

Nanolights

From Nature.com: Ultimately, Goh, a PhD candidate at the National University of Singapore, hopes that the method will help her to find blood vessels that are leaking owing to inflammation, perhaps helping to detect malaria or predict strokes. Crucial to her technique are the virus-sized particles that give the solution its colour. Just a few tens of nanometres across, they are among a growing array of 'nanolights' that researchers are tailoring to specific types of fluorescence: the ability to absorb light at one wavelength and re-emit it at another. Many naturally occurring compounds can do this, from jellyfish proteins to some rare-earth compounds. But nanolights tend to be much more stable, versatile and easier to prepare — which makes them attractive for users in both industry and academia. The best-established examples are quantum dots: tiny flecks of semiconductor that are prized for their beautiful, crisp colours. Now, however, other types of nanolight are on the rise. Some have a rare ability to absorb lots of low-energy photons and combine the energy into a handful of high-energy photons — a trick that opens up opportunities such as producing multiple colours at once. Others are made from polymers or small organic molecules. These are less toxic than quantum dots and often outshine them — much to the amazement of chemists, who are used to carbon-based compounds simply degrading in the presence of ultraviolet light... ( full article )

4D-Printed Concept Car Will Predict Your Wishes

Viknesh Vijayenthiran for Discovery News:  New materials will also play a significant role in the further evolution of the car, according to BMW. This has already started with the increasing use of carbon fiber and other composites instead of conventional steel. Looking further forward, technologies such as rapid manufacturing and 4-D printing (3D-printed materials that change depending on conditions) will open up new possibilities. One of the more interesting aspects of the concept is a technology called Alive Geometry which consists of 4D-printed components that can change their shape and interact with the driver.   Full Article:

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T.J. Davies' Retention Knobs

T.J. Davies' Retention Knobs

Our retention knobs are manufactured above international standards or to machine builder specifications. Retention knobs are manufactured utilizing AMS-6274/AISI-8620 alloy steel drawn in the United States. Threads are single-pointed on our lathes while manufacturing all other retention knob features to ensure high concentricity. Our process ensures that our threads are balanced (lead in/lead out at 180 degrees.) Each retention knob is carburized (hardened) to 58-62HRC, and case depth is .020-.030. Core hardness 40HRC. Each retention knob is coated utilizing a hot black oxide coating to military specifications. Our retention knobs are 100% covered in black oxide to prevent rust. All retention knob surfaces (not just mating surfaces) have a precision finish of 32 RMA micro or better: ISO grade 6N. Each retention knob is magnetic particle tested and tested at 2.5 times the pulling force of the drawbar. Certifications are maintained for each step in the manufacturing process for traceability.