Three ways to leverage IIoT
Scott Stone for Plant Engineering: The Internet of Things (IoT) will significantly alter manufacturing, transportation, distribution and other industrial sectors over the next decade, according to the World Economic Forum. We've only hit the tip of the iceberg in terms of the ways Internet-connected devices will transform these industrial sectors. To put a number on the anticipated growth of Industrial Internet of Things (IIoT) over the next few years, Accenture places conservative spending estimates at $500 billion worldwide by 2020.
Forward-thinking businesses are already leveraging the power of the IIoT and reaping the benefits. When used effectively, it allows companies to better manage their operation, increase production and transform business for the better.
Let's take a look at how industrial organizations should be harnessing IIoT to set their businesses up for future growth. Cont'd...
Examining 'Industry 4.0′ opportunities in Japan
MINORU MATSUTANI for Japan Times: “Industry 4.0,” or the fourth industrial revolution, can offer both opportunities and risks for the Japanese economy.
It is a term to describe the future state of the economy, particularly manufacturing, based on the connectivity of everything, or the “Internet of Things” (IoT). This connectivity includes not only PCs and mobile phones, but also cars, manufacturing equipment and other devices.
Although Japan is said to lag behind other developed nations, a recent gathering discussed whether the country could thrive in this new economy.
A consultant, an IT service company president, an employee of the same company and a university professor, all of whom are Japanese, delivered presentations and discussed related issues at a symposium organized by the Keizai Koho Center, titled “The Future of Industry (Industry 4.0) and Japan’s Economic Growth,” in Tokyo on March 18. Full Article:
Obama and Merkel open HANNOVER MESSE
"We want to build on the spirit of innovation in the USA," said POTUS Barack Obama in his opening speech. This spirit has been driven by Germany and HANNOVER MESSE, especially over the past 70 years. Obama added that the USA has now created new production facilities, subsidy schemes and jobs in recent years to help reach this goal.
In what is likely his last visit to Germany as President, Obama spoke in particular about the TTIP free trade agreement. He believes that there are too many obstacles restricting trade between the EU and the USA. Different regulations and standards lead to higher costs. Therefore, one of TTIP's aims is to establish harmonized high standards.
Obama also promoted the USA as a production location for European companies. Angela Merkel gladly took the opportunity to respond: "We love competition. But we also like to win," replied the German Chancellor.
A challenge with a smile. In her speech, Merkel emphasized that cooperation is essential for the future of industrial production - in a transatlantic partnership. "We in the EU want to lead the way, together with the USA," said the Chancellor, referring above all to the development of global communication and IT standards for integrated industry.
However, the opening ceremony at HANNOVER MESSE 2016 was more than a meeting of Heads of State. Amidst musical numbers and dance performances by humans and machines, German Minister for Education and Research, Prof. Dr. Johanna Wanka, presented the coveted HERMES AWARD for industrial innovation. This year's winner is the Harting Group with its intelligent communication module, MICA. Cont'd...
How Microfactories Can Bring Iterative Manufacturing to the Masses
ANDREW O'KEEFE and JASON DORRIER for Singularity Hub: Humans manufacture a mind-numbing amount of stuff each year—ever wonder how we do it?
In the past 100 or more years, it’s been all about economies of scale. This means you should make a lot of a thing because the more you make, the more your fixed expenses get spread out. This reduces the cost of each unit, from light bulbs to iPhones. Here’s the problem. It’s expensive to do a big manufacturing run. So, how do you know what to make in the first place?
Often, it’s an educated guess based on prototypes and limited feedback, but you don’t really know until you try to sell a product—and by then, you’re fully committed, succeed or fail.
Jay Rogers of Local Motors wants to upend common wisdom. Manufacturers should run through tons ofpotentially good ideas and then test them out to see if people actually want what they’re making before going full scale. And Rogers thinks microfactories are the way to do it. Cont'd...
Industry 4.0 in Hannover Messe 2016 leads manufacturers to cross-industry innovations
Back in Hannover Messe 2011, Germany announced the Industry 4.0 concept and initiated the world's fourth industrial revolution. Since then, Hannover Messe has become a focal point for Industry 4.0 innovations. As Hannover Messe 2016 closes in, the exhibition will once again be surrounded by various Industry 4.0-related hot topics such as integrated industry, smart manufacturing and more.
Coming soon on April 25 to 29, Hannover Messe 2016 will be based on the theme "Integrated Industry – Discover Solutions", which aims to provide an interpretation of the smart manufacturing model of Industry 4.0. As a Taiwanese company with deep expertise in IoT automation, NEXCOM has planned four themed demonstrations that map out a complete solution blueprint for industry 4.0 in the upcoming event.
Joe Lin, General Manager of NEXCOM's IoT Automation Solutions Business Group, states, "Early Industry 4.0 solutions focused on the lower layers of factory communication where IoT gateways were used to integrate different industrial protocols, bridging the Industry 4.0 last mile connection to fulfill the 'connected' concept. Now in 2016, NEXCOM will extend the pathway to the cloud through NEXCOM IoT Studio configuration tool and IoT gateways, which consolidate the management and connection of factory field devices onto a unified control interface, accelerating data aggregation. This will enable a two-way field-to-cloud connection for big data analytics, promoting development for more Industry 4.0 applications." Cont'd...
Why Everyone Must Get Ready For 4th Industrial Revolution
Bernard Marr for Forbes: First came steam and water power; then electricity and assembly lines; then computerization… So what comes next?
Some call it the fourth industrial revolution, or industry 4.0, but whatever you call it, it represents the combination of cyber-physical systems, the Internet of Things, and the Internet of Systems.
In short, it is the idea of smart factories in which machines are augmented with web connectivity and connected to a system that can visualize the entire production chain and make decisions on its own.
And it’s well on its way and will change most of our jobs.
Professor Klaus Schwab, Founder and Executive Chairman of the World Economic Forum, has published a book entitled The Fourth Industrial Revolution in which he describes how this fourth revolution is fundamentally different from the previous three, which were characterized mainly by advances in technology.
In this fourth revolution, we are facing a range of new technologies that combine the physical, digital and biological worlds. These new technologies will impact all disciplines, economies and industries, and even challenge our ideas about what it means to be human. Cont'd...
How Innovators Overcome Smart Factory Challenges
Brad Done for Manufacturing.net: Smart factories are the manifestation of what's being called the Fourth Industrial Revolution — a concept that's been in the conceptual-buzz phase for years.
While the last revolution saw the widespread digitization of manufacturing technology, allowing information to be produced, replicated and shared on an unprecedented scale, the Fourth Industrial Revolution, or Industry 4.0, could take manufacturing to a place verging on self-awareness.
What does this look like? Smart components will interact directly with other devices — independent of human micromanagement and oversight. It means our technologies will be capable of building and interpreting a more nuanced understanding of the manufacturing environment. People and machines will have access to real-time virtual representations of all manufacturing functions.
It's a vision that's fast becoming a reality. Experts have expounded on the challenges, but this hasn't prevented early-adopters from making significant headways. Full Article...
3D Printing Reboot
Dana Blankenhorn for SeekingAlpha: While many people consider 3D printing dead, given what has happened to the stocks of industry leaders such as 3D Systems, Stratasys, ExOne and voxeljet , it's more accurate to say the industry has rebooted and is preparing for another run.
This means the industry's excitement is now coming from college campuses and startups. As an investor you want to keep an eye on this, but withhold your investment.
Industry leader 3D Systems has been drawing a bid this year as it undergoes a restructuring, bringing in more professional management, anddropping the Cube, its consumer printer, from the product line. For all of 2015 it reported a loss of $664 million, $5.85/share, on revenues of $666 million. The stock, which once traded as high as $96/share during the last boom, is now at around $13, but it had been as low as $6.42 in mid-January. Founder Charles Hull, 76, has been kicked upstairs to a Chief Technology Officer role. Cont'd...
America Makes and ANSI Launch Additive Manufacturing Standardization Collaborative
America Makes, the National Additive Manufacturing Innovation Institute, and the American National Standards Institute (ANSI) today announced the launch of the America Makes & ANSI Additive Manufacturing Standardization Collaborative (AMSC). The purpose of the AMSC will be to coordinate and accelerate the development of industry-wide additive manufacturing standards and specifications consistent with stakeholder needs and thereby facilitate the growth of the additive manufacturing industry. Participation is open to any interested person.
The catalyst for the AMSC is the fact that a number of standards developing organizations are engaged in standards-setting for various aspects of additive manufacturing, prompting the need for coordination to maintain a consistent, harmonized, and non-contradictory set of additive manufacturing standards. Full Press Release:
Bosch combines "Industrie 4.0" platform and Industrial Internet Consortium standards
Connected industry is now becoming an international reality. In a new project, Bosch is working together with partners to combine the technical standards of Germany’s “Industrie 4.0” platform and of the Industrial Internet Consortium (IIC) for the first time. This combination of the two approaches allows the exchange of data between central areas of connected industry. “Industry 4.0 is not so much a national as an international issue. Only a truly global approach – without competing company standards or differing national regulations – will allow it to develop to its full potential,” said Dr. Werner Struth, a member of the Bosch management board, at the Bosch ConnectedWorld IoT conference in Berlin. To date, the lack of a common language has hindered the smooth international coordination of manufacturing, logistics, and building and energy management. “As we head towards connected industry, two worlds are now coming together. This is a major advance. A combination of these two standards paves the way for numerous new cross-border business opportunities for Industry 4.0 solutions, both for Bosch and for other international companies,” Struth said. Full Press Release:
Plattform Industrie 4.0 and Industrial Internet Consortium Agree on Cooperation
Representatives of Plattform Industrie 4.0 and the Industrial Internet Consortium met in Zurich, Switzerland to explore the potential alignment of their two architecture efforts - respectively, the Reference Architecture Model for Industrie 4.0 (RAMI4.0) and the Industrial Internet Reference Architecture (IIRA). The meeting was a success, with a common recognition of the complementary nature of the two models, an initial draft mapping showing the direct relationships between elements of the models, and a clear roadmap to ensure future interoperability. Additional possible topics included collaboration in the areas of IIC Testbeds and I4.0 Test Facility Infrastructures, as well as standardization, architectures & business outcomes in the Industrial Internet.
State Secretary, Matthias Machnig, Ministry for Economic Affairs and Energy: “We welcome the cooperation of both initiatives as an important milestone in the cooperation of companies internationally. The combined strengths of both IIC and Plattform Industrie 4.0 will substantially help to pave the way for a mutually beneficial development of a digitized economy for our international businesses.”
Prof. Dr. Siegfried Russwurm, Technical Director of Plattform Industrie 4.0, CTO and Member of the Managing Board of Siemens AG, said„Collaborating with other initiatives is important, especially for Germany’s export-oriented economy. We are highly interested to cooperate intensively with others in order to pave the way for global standards. Cooperating with IIC – and with other consortia – is an important step in the right direction.” Full Press Release:
Automotive Industry 4.0 - Disrupting the Industry?
Pascal Drescher for The Market Mogul: We all know what happened to Nokia and Motorola around a decade ago – are BMW, GM and Toyota the next to get disrupted?
The automotive industry developed on an evolutionary path after Henry Ford’s game-changing introduction moving assembly line over a century ago, but the industry might soon get disrupted once more.
There are currently several catalysts, rooted in technological advancements as well as in changes in consumer behaviours such as more and more powerful batteries and growing interest in environmentally friendly fuels, or self-driving vehicles. Furthermore, the sharing economy has reached the automotive industry with different services such as BMW’s DriveNow or autolib in Paris. Tesla is so far the most successful new entrant that took advantage of some those developments, but other companies from the Silicon Valley might put an even higher threat to established manufacturers such as BMW, Toyota or GM. What is likely to be the next big thing is the move towards automotive industry 4.0, that is marked by the convergence of automotive, technology and telecommunication industry, according to a Roland Berger study. The automotive industry is not the first to face such disruption, thinking about how iTunes revolutionised the music industry, or how Apple and Samsung with their Smartphones remodelled the telecom industry while previously leading companies such as Nokia had to face bankruptcy. And when thinking of technology and telecommunication, it is clear that it will be once more tech giants Apple and Google who are only waiting to jump into the market, leveraging their massive technological knowledge and financial base. As it is known, both already highly invested in developing self-driving vehicles, Apple under its “Project Titan” and Google’s autonomous vehicles are already driving through California. Cont'd...
A New Boeing Patent Describes Levitating 3D Printing
By Lindsey Kratochwill for Popular Science: Watching a 3D printer work can sometimes seem like magic--thin filaments slowly build up on top of a platform, turning into parts and figurines. Now, apatent published by aerospace company Boeing introduces an even more futuristic element: levitation.
With this method, the object prints while floating in midair thanks to magnets or acoustic waves. A "nugget" or base gets printed first out into space, and then a cadre of 3D printers add more and more of the printing material.
But why? Levitation is cool, yes, but it turns out there is also a practical purpose for a floating 3D printed object, at least according to Boeing's patent. The levitating object can be manipulated and turned more so than an object stuck to a platform can be, and using many printheads at the same time would ostensibly speed up the process. Cont'd...
Republican-Leaning Cities Are At Greater Risk Of Job Automation
By Jed Kolko for Five Thirty Eight: More and more work activities and even entire jobs are at risk of beingautomated by algorithms, computers and robots, raising concerns that more and more humans will be put out of work. The fear of automation is widespread — President Obama cited it as the No. 1 reason Americans feel anxious about the economy in his State of the Union address last month — but its effects are not equally distributed, creating challenges for workers and policymakers. An analysis of where jobs are most likely to face automation shows that areas that voted Republican in the last presidential election are more at risk, suggesting that automation could become a partisan issue.
So-called “routine” jobs — those that “can be accomplished by following explicit rules” — are most at risk of automation. These include both “manual” routine occupations, such as metalworkers and truck drivers, and “cognitive” routine occupations, such as cashiers and customer service reps.1 Whereas many routine jobs tend to be middle-wage, non-routine jobs include both higher-wage managerial and professional occupations and lower-wage service jobs. Cont'd...
Industrial IoT Market Nears $132 Billion in 2020: Technavio
Pedro Hernandez for Datamation: The Internet of Things (IoT) is expected to have a major, efficiency- and productivity-enhancing impact on how manufacturers and other companies in industrial settings conduct businesses. A new forecast from market research firm Technavio paints a rosy picture for IT vendors that specialize in industrial IoT.
According to the analyst group, the market for industrial IoT software and services will reach nearly $132 in 2020. Between now and then, the market will expand at a compound annual growth rate (CAGR) of 7 percent.
In terms of demand, Technavio has identified the Asia-Pacific (APAC) region as the largest market for industrial IoT.
Last year, the industrial IoT market generated $38 billion in sales in the region, a number that will reach $54 billion in 2020. APAC countries are investing heavily, including South Korea, which plans to pour over $3.6 billion into the IoT by 2020. Cont'd...
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Engineering - Featured Product
FLIR Si1-LD - Industrial Acoustic Imaging Camera for Compressed Air Leak Detection
The FLIR Si1-LD is an easy-to-use acoustic imaging camera for locating and quantifying pressurized leaks in compressed air systems. This lightweight, one-handed camera is designed to help maintenance, manufacturing, and engineering professionals identify air leaks faster than with traditional methods. Built with a carefully constructed array of MEMS microphones for high sensitivity, the Si1-LD produces a precise acoustic image that visually displays ultrasonic information, even in loud, industrial environments. The acoustic image is overlaid in real time on a digital image, allowing you to accurately pinpoint the source of the sound, with onboard analytics which quantify the losses being incurred. The Si1-LD features a plugin that enables you to import acoustic images to FLIR Thermal Studio suite for offline editing, analysis, and advanced report creation. Field analysis and reporting can also be done using the FLIR Acoustic Camera Viewer cloud service. Transferring of images can be managed via memory stick or USB data cable. Through a regular maintenance routine, the FLIR Si1-LD can help facilities reduce their environmental impact and save money on utility bills.
