How Small Manufacturers Can Leverage Smart Manufacturing

Andrew Waycott for Industry Week: I see three ways in which smaller manufacturers can leverage Smart Manufacturing.  The first is the way applicable to all manufacturers—using today’s affordable sensors to get better data, then using that data to fine-tune the process, decrease variability and remove bottlenecks. All of these bring costs down and drive quality up.

Now let’s talk about the other two ways—ways that are specific to the smaller manufacturer.

Smaller manufacturers have the edge in building volumes of one—in other words, customized orders. For many smaller manufacturers, the look is less assembly line and more set of work stations. This means that the operator in a smaller plant typically makes more decisions. It’s a more people-oriented process.  Cont'd...

Featured Product

PickerPal Products provides full case pick module protection to protect employees from falls.

PickerPal Products provides full case pick module protection to protect employees from falls.

PickerPal has two independent, spring-loaded arms that are self closing, which is preferred by OSHA. 3 arms are used when a kick plate is required. OSHA states that when an employee is within 4' of the edge, the area changes from a pallet position to a, "walking/working surface," which requires a kick plate or a third arm. The spring-loaded arms open on contact with the loaded skid and close on their own as products are off-loaded. This design provides multiple benefits: • Top arms close as product is removed, creating a safety gate, and the third arm closes when the empty pallet is removed. • Empty pallet positions are no longer a safety hazard. • Each are is easily replaced without removing the entire assembly.