The Questions Executives Should Ask About 3D Printing
Channing Flynn for Harvard Business Review: Most hearing aids in the U.S. are now custom-made on 3D printers. The U.S. Food and Drug Administration recently approved the first 3D-printed pills. Carmakers have started using 3D technology to produce parts. And last year saw the first demonstration of a digital printer producing multilayer, standards-based circuit boards. Imagine the changes afoot in the pharmaceutical, medical device, automotive, and consumer electronics industries.
3D printing is poised to redefine global manufacturing and distribution. It could upend supply chains, business models, customer relationships, and even entrepreneurship itself. It may do to physical goods what cloud computing is now doing to digital services; what the PC, internet, and smart mobility have done to personal computing; and what outsourcing did to software development and business processing — take mass distribution and innovation to the next level while realigning the very geography of work and trade. Cont'd...
How Microfactories Can Bring Iterative Manufacturing to the Masses
ANDREW O'KEEFE and JASON DORRIER for Singularity Hub: Humans manufacture a mind-numbing amount of stuff each year—ever wonder how we do it?
In the past 100 or more years, it’s been all about economies of scale. This means you should make a lot of a thing because the more you make, the more your fixed expenses get spread out. This reduces the cost of each unit, from light bulbs to iPhones. Here’s the problem. It’s expensive to do a big manufacturing run. So, how do you know what to make in the first place?
Often, it’s an educated guess based on prototypes and limited feedback, but you don’t really know until you try to sell a product—and by then, you’re fully committed, succeed or fail.
Jay Rogers of Local Motors wants to upend common wisdom. Manufacturers should run through tons ofpotentially good ideas and then test them out to see if people actually want what they’re making before going full scale. And Rogers thinks microfactories are the way to do it. Cont'd...
This 3D printer can rival standard manufacturing on the factory floor
Lucas Mearian for ComputerWorld: Start-up Carbon began shipping its industrial-grade 3D printer with the expectation that big-name companies will soon be using it to replace traditional forms of manufacturing.
Last year, the Silicon Valley company emerged from quiet mode to announce its technology: a machine that can create objects 25 to 100 times faster than other 3D printers.
Carbon is not selling its M1 3D printer outright, but instead is offering it through a subscription price of $40,000 per year, which includes a service and maintenance plan.
The three-year-old company based in Redwood City, Calif. said its Continuous Liquid Interface Production (CLIP) printing process can create objects in minutes compared to the hours a typical 3D printer requires. Cont'd...
With this new 3D printing technique, robots can "practically walk right out of the printer"
Katherine Noyes for Digital Arts: Imagine you could use a standard 3D printer to create your next robotic assistant. Just snap in a motor and battery, and it's ready to go.
That's precisely the scenario made possible by a new 3D printing technique developed at MIT.
Liquids have long been a challenge for 3D printing, and they're necessary for hydraulic devices like moving robots. On Wednesday, researchers at MIT’s Computer Science and Artificial Intelligence Laboratory (CSAIL) announced what they call the first-ever technique for 3D printing robots that can print solid and liquid materials at the same time. Cont'd...
NASA is sending a 3D printer to space that you can use
Emily Calandrelli for TechCrunch: NASA is preparing to send its first commercial manufacturing facility to the International Space Station (ISS). The 3D printing company Made in Space has partnered with NASA to send their Additive Manufacturing Facility (AMF) to the space station on a launch scheduled to take place next Tuesday.
Users on Earth can pay to use AMF, a 3D printer specially designed to operate in a microgravity environment, to print products on the space station. Once it arrives, Made in Space will be able to command AMF remotely from their headquarters in the NASA Ames Research Park.
Spencer Pitman, head of product strategy at Made in Space, told TechCrunch that the company has already secured 20 paying customers for AMF. Their customers include high schools that are hosting space-related design challenges, universities that will print medical research components, and companies that will print commercial parts for satellites and other spacecraft. Cont'd...
3D Printing Reboot
Dana Blankenhorn for SeekingAlpha: While many people consider 3D printing dead, given what has happened to the stocks of industry leaders such as 3D Systems, Stratasys, ExOne and voxeljet , it's more accurate to say the industry has rebooted and is preparing for another run.
This means the industry's excitement is now coming from college campuses and startups. As an investor you want to keep an eye on this, but withhold your investment.
Industry leader 3D Systems has been drawing a bid this year as it undergoes a restructuring, bringing in more professional management, anddropping the Cube, its consumer printer, from the product line. For all of 2015 it reported a loss of $664 million, $5.85/share, on revenues of $666 million. The stock, which once traded as high as $96/share during the last boom, is now at around $13, but it had been as low as $6.42 in mid-January. Founder Charles Hull, 76, has been kicked upstairs to a Chief Technology Officer role. Cont'd...
America Makes and ANSI Launch Additive Manufacturing Standardization Collaborative
America Makes, the National Additive Manufacturing Innovation Institute, and the American National Standards Institute (ANSI) today announced the launch of the America Makes & ANSI Additive Manufacturing Standardization Collaborative (AMSC). The purpose of the AMSC will be to coordinate and accelerate the development of industry-wide additive manufacturing standards and specifications consistent with stakeholder needs and thereby facilitate the growth of the additive manufacturing industry. Participation is open to any interested person.Â
The catalyst for the AMSC is the fact that a number of standards developing organizations are engaged in standards-setting for various aspects of additive manufacturing, prompting the need for coordination to maintain a consistent, harmonized, and non-contradictory set of additive manufacturing standards. Â Full Press Release:
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4D-Printed Concept Car Will Predict Your Wishes
Viknesh Vijayenthiran for Discovery News: New materials will also play a significant role in the further evolution of the car, according to BMW. This has already started with the increasing use of carbon fiber and other composites instead of conventional steel.
Looking further forward, technologies such as rapid manufacturing and 4-D printing (3D-printed materials that change depending on conditions) will open up new possibilities.
One of the more interesting aspects of the concept is a technology called Alive Geometry which consists of 4D-printed components that can change their shape and interact with the driver. Full Article:
A New Boeing Patent Describes Levitating 3D Printing
By Lindsey Kratochwill for Popular Science: Watching a 3D printer work can sometimes seem like magic--thin filaments slowly build up on top of a platform, turning into parts and figurines. Now, apatent published by aerospace company Boeing introduces an even more futuristic element: levitation.
With this method, the object prints while floating in midair thanks to magnets or acoustic waves. A "nugget" or base gets printed first out into space, and then a cadre of 3D printers add more and more of the printing material.
But why? Levitation is cool, yes, but it turns out there is also a practical purpose for a floating 3D printed object, at least according to Boeing's patent. The levitating object can be manipulated and turned more so than an object stuck to a platform can be, and using many printheads at the same time would ostensibly speed up the process. Cont'd...
Samsung to provide 'smart factory' solution in South Korea
Cho Mu-hyun for ZDNet: Samsung Electronics will provide its smart factory solution for over a thousand small and medium-sized businesses in South Korea by 2017, the company announced.
The South Korean tech giant will first provide the solution to 224 firms selected by the Center for Creative Economy & Innovation (CCEI), a state-run startup and small businesses accelerator program, starting this month.
The CCEI has centres nationwide and works with almost all South Korean conglomerates to fund and support small enterprises with potential.
Samsung will provide these firms with manufacturing execution systems and enterprise resource planning solutions. It will also provide its IT-based manufacturing solutions such as automated manufacturing, process 3D simulations, and CAD/CAM super-precision moulding machines.
The firm plans to provide 450 companies with the solutions this year and over 1,000 by next year. Cont'd...
NASA, Made in Space think big with Archinaut, a robotic 3D printing demo bound for ISS
Debra Werner for Space News: Â Within five years, companies could begin in-orbit manufacturing and assembly of communications satellite reflectors or other large structures, according to Made in Space, the Silicon Valley startup that sent the first 3D printer to the International Space Station in 2014.
As Made in Space prepares to send a second 3D printer into orbit, the company is beginning work with Northrop Grumman and Oceaneering Space Systems on Archinaut, an ambitious effort to build a 3D printer equipped with a robotic arm that the team plans to install in an external space station pod, under a two-year, $20 million NASA contract. The project will culminate in 2018 with an on-orbit demonstration of Archinauts ability to additively manufacture and assemble a large, complex structure, said Andrew Rush, Made in Space president.
NASAs selected the Archinaut project, officially known as Versatile In-Space Robotic Precision Manufacturing and Assembly System, as part of its Tipping Points campaign, which funds demonstrations of space-related technologies on the verge of offering significant payoffs for government and commercial applications. Archinaut was one of three projects NASA selected in November that focus on robotic manufacturing and assembly of spacecraft and structures in orbit.  Cont'd...
3D printing software, sensors, and carbon nanotubes among top Advanced Materials trends of 2016
By Kira for 3ders.org: The first month of 2016 is now behind us, and the year is shaping up to be particularly interesting in terms of 3D printing trends. In the advanced materials sector specifically, emerging technologies firmLux Research has predicted that the top three ‘undercover’ advanced materials trends of 2016 include improved 3D printing software and formats, Carbon nanotube products, and IoT devices embedded with sensing materials. Cont'd...
Is Velo3D Plotting a 3-D Printed Robot Revolution?
Tekla S. Perry for IEEE Spectrum: Velo3D, based in Santa Clara, Calif., has $22.1 million in venture investment to do something in 3-D printing: That makes it fourth among 2015’s best-funded stealth-mode tech companies in the United States, according to CB Insights. This dollar number is about all the hard news that has come out of this startup, founded in 2014 by Benyamin Butler and Erel Milshtein. But job postings, talks at conferences, and other breadcrumbs left along Velo3D's development trail—has created a sketchy outline of this company’s plans.
Consider which 3-D printing technology is ready for disruption: metal. 3-D printing of plastics took off after 2009, when a key patent that covered the deposition technology expired; we now have desktop printers for 3-D plastic objects as cheap as $350. Printing of metal objects—done regularly in industry, particularly aerospace—uses a different, and, to date, far more expensive technology: selective laser sintering. This technology melts metal powders into solid shapes; it requires high temperatures, and far more complicated equipment than what’s found in the layering sort of printers used for plastic. The patent for this technology expired in early 2014—just before the formation of Velo3D. At the time, industry experts indicated that there wouldn’t be cheap metal printers coming anytime soon, but rather, would only come after “a significant breakthrough on the materials side,” OpenSLS’s Andreas Bastian told GigaOm in 2014. Could Velo3D’s founders have that breakthrough figured out? Cont'd...
Thoughts turn to revolution in Davos
By Matthew Allen for SWI: Intelligent robots and drones, 3D printers, self-driving vehicles, data mountains, smart production lines, fintech and blockchain – the fourth industrial revolution is here. The World Economic Forum’s (WEF) annual Davos meeting will ponder the potential, limitations and societal impacts of “Industry 4.0”.
Will the transformation of the workplace create jobs or unemployment? Will it close the gap between industrialised and developing economies, rich and poor - or widen it? For Swiss firms, can the new technological revolution ease the pressures of the strong franc?
Speaking ahead of the annual meeting in Davos, WEF founder Klaus Schwab called on world leaders to revise policies to accommodate the coming changes. “We are not yet sufficiently prepared for this fourth industrial revolution that will come over us like a tsunami and will change whole systems,” he said.
“My fear is that if we are not prepared we will create a world where particularly the middle class is frozen out. That would lead to a new problem of social exclusion that we absolutely have to avoid.” Cont'd...
New Ultrasonic 3D Printing Process Can Create and Print High-Tech Composite Materials
Scott J Grunewald for 3DPrint.com: A team of engineers from the University of Bristol — comprising Thomas M. Llewellyn-Jones, Bruce W. Drinkwater and Richard S. Trask — have developed a new hybrid type of 3D printing that can both assemble and print with composite materials using a combination of desktop 3D printer technology, light-curable resins and ultrasonic waves. This new process can allow super strong and lightweight composites like the variety used to produce tennis rackets, golf clubs, professional bicycles or even airplane parts to be used with additive manufacturing technology. Needless to say these new material options will offer entire new industries the ability to incorporate 3D printing into their manufacturing workflow. And the best part is that for the most part the process was made using existing 3D printing technology.
Composite materials are made by combining micro-structures of glass or carbon fibers with a plastic material. The carefully arranged fibers lock together and give the new material its strength and durability, while the plastic ensures that the resulting material will be lightweight. Currently, composite materials are manufactured as thin sheets that are then layered and cut into the desired shape and thickness. The problem with using this as a 3D printing material is the small fibers in the composite materials. In order to produce the desired strength the fibers need to be aligned in a very precise structure, which is currently not possible to reproduce using a 3D printer. Cont'd.. .
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