46% of German companies use Industry 4.0 - survey
Almost one in two companies in the manufacturing sector (46%) use Industry 4.0 applications, while another 19 percent have specific plans to implement them, according to a recent Bitkom survey among 559 industrial companies with more than 100 employees. About 65 percent of the German industrial companies are already active in the Industry 4.0 sector.
Around 23 percent of the companies asked have no concrete plans to use Industry 4.0 but will consider use for the future. Only 12 percent stated that this is not an issue currently.
The study also showed that companies are still careful when it comes to investments: although 57 percent of the companies use or plan to use Industry 4.0, the budget for this is on average only 4 percent of the total revenue.
Users and planners of Industry 4.0 primarily aim to optimise processes (69%) and to improve the capacity utilisation of their factories (57%). Half of the respondents expect a faster realisation of their customers’ individual wishes. 44 percent want to reduce their production costs with Industry 4.0 and 19 percent their personnel costs. Cont'd...
Process Data Readouts on a Smartphone: Safety Through Transparency
Near-field communication (NFC) protocols allow data from intelligent vacuum components to be read directly from the processor of a device to a mobile end device, opening up totally new opportunities for optimizing production processes. This is what Industry 4.0 is all about.
UDI Compliance Guide
Taking the fear out of FDA UDI requirements.
The Questions Executives Should Ask About 3D Printing
Channing Flynn for Harvard Business Review: Most hearing aids in the U.S. are now custom-made on 3D printers. The U.S. Food and Drug Administration recently approved the first 3D-printed pills. Carmakers have started using 3D technology to produce parts. And last year saw the first demonstration of a digital printer producing multilayer, standards-based circuit boards. Imagine the changes afoot in the pharmaceutical, medical device, automotive, and consumer electronics industries.
3D printing is poised to redefine global manufacturing and distribution. It could upend supply chains, business models, customer relationships, and even entrepreneurship itself. It may do to physical goods what cloud computing is now doing to digital services; what the PC, internet, and smart mobility have done to personal computing; and what outsourcing did to software development and business processing — take mass distribution and innovation to the next level while realigning the very geography of work and trade. Cont'd...
Special Tradeshow Coverage for RAPID 2016
RAPID 2016 will be held from May 17th - 19th in Orlanda, FL. This ManufacturingTomorrow.com Special Tradeshow report aims to bring you news, articles and products from this years event.
Hardware vs Soft Motion Control: Costs and Performance Compared
Businesses succeed when they produce quality products at lower cost and faster time to market than their competitors.
Upcoming Tradeshow, Conference & Exhibition Summary - May & June 2016
Here is a summary of what Tradeshows, Conferences & Exhibitions to look forward to in the coming months.
Swagway Teardown: What Makes a Safe Hoverboard?
From Andrew Goldberg at Ifixit.org:
The board is also smart enough to not drive around without you. Riders need both feet firmly planted on the board or it won’t be going anywhere. Just how does the board know you’re properly mounted? Each foot pad has two infrared sensors—one at the toe, one at the heel. Stepping down on the pad pushes a peg between emitter and receiver. Only when all four sensors are blocked are you ready to roll...
...Those sensor switches live on the backs of the two gyro boards—one for each wheel. These boards are largely responsible for the “smart” part of smartboard. Each board is home to an Invensense MPU6050 6-axis gyroscope+accelerometer, and a GigaDeviceGD32F130 ARM Cortex-M3 32-bit microcontroller (thanks, Ken!). The ARM chips are responsible for reading the infrared switches, controlling the sweet underglow headlights and top-mounted indicator LEDs, and collating and sending data from the MPU6050 to the main board (more on that later)... ( full article )
How Microfactories Can Bring Iterative Manufacturing to the Masses
ANDREW O'KEEFE and JASON DORRIER for Singularity Hub: Humans manufacture a mind-numbing amount of stuff each year—ever wonder how we do it?
In the past 100 or more years, it’s been all about economies of scale. This means you should make a lot of a thing because the more you make, the more your fixed expenses get spread out. This reduces the cost of each unit, from light bulbs to iPhones. Here’s the problem. It’s expensive to do a big manufacturing run. So, how do you know what to make in the first place?
Often, it’s an educated guess based on prototypes and limited feedback, but you don’t really know until you try to sell a product—and by then, you’re fully committed, succeed or fail.
Jay Rogers of Local Motors wants to upend common wisdom. Manufacturers should run through tons ofpotentially good ideas and then test them out to see if people actually want what they’re making before going full scale. And Rogers thinks microfactories are the way to do it. Cont'd...
Universal Robots Polishes Paradigm to 50% Production Increase
Paradigm Electronics is a manufacturer of high performance loud speakers and subwoofers. In trying to meet demand on labor-intensive products, Paradigm has now implemented Universal Robots in polishing applications, resulting in significantly increased production throughput eliminating bottle necks while improving the work environment.
This 3D printer can rival standard manufacturing on the factory floor
Lucas Mearian for ComputerWorld: Start-up Carbon began shipping its industrial-grade 3D printer with the expectation that big-name companies will soon be using it to replace traditional forms of manufacturing.
Last year, the Silicon Valley company emerged from quiet mode to announce its technology: a machine that can create objects 25 to 100 times faster than other 3D printers.
Carbon is not selling its M1 3D printer outright, but instead is offering it through a subscription price of $40,000 per year, which includes a service and maintenance plan.
The three-year-old company based in Redwood City, Calif. said its Continuous Liquid Interface Production (CLIP) printing process can create objects in minutes compared to the hours a typical 3D printer requires. Cont'd...
Robots Helping Grads Get Jobs
Not many students can claim they have hands-on experience with automation and robotics going into an interview. Looking at the question with a macro lens, our students are offered job opportunities on being well-rounded, even at the sophomore-level when many accept summer/semester-long internships.
With this new 3D printing technique, robots can "practically walk right out of the printer"
Katherine Noyes for Digital Arts: Imagine you could use a standard 3D printer to create your next robotic assistant. Just snap in a motor and battery, and it's ready to go.
That's precisely the scenario made possible by a new 3D printing technique developed at MIT.
Liquids have long been a challenge for 3D printing, and they're necessary for hydraulic devices like moving robots. On Wednesday, researchers at MIT’s Computer Science and Artificial Intelligence Laboratory (CSAIL) announced what they call the first-ever technique for 3D printing robots that can print solid and liquid materials at the same time. Cont'd...
Industry 4.0 in Hannover Messe 2016 leads manufacturers to cross-industry innovations
Back in Hannover Messe 2011, Germany announced the Industry 4.0 concept and initiated the world's fourth industrial revolution. Since then, Hannover Messe has become a focal point for Industry 4.0 innovations. As Hannover Messe 2016 closes in, the exhibition will once again be surrounded by various Industry 4.0-related hot topics such as integrated industry, smart manufacturing and more.
Coming soon on April 25 to 29, Hannover Messe 2016 will be based on the theme "Integrated Industry – Discover Solutions", which aims to provide an interpretation of the smart manufacturing model of Industry 4.0. As a Taiwanese company with deep expertise in IoT automation, NEXCOM has planned four themed demonstrations that map out a complete solution blueprint for industry 4.0 in the upcoming event.
Joe Lin, General Manager of NEXCOM's IoT Automation Solutions Business Group, states, "Early Industry 4.0 solutions focused on the lower layers of factory communication where IoT gateways were used to integrate different industrial protocols, bridging the Industry 4.0 last mile connection to fulfill the 'connected' concept. Now in 2016, NEXCOM will extend the pathway to the cloud through NEXCOM IoT Studio configuration tool and IoT gateways, which consolidate the management and connection of factory field devices onto a unified control interface, accelerating data aggregation. This will enable a two-way field-to-cloud connection for big data analytics, promoting development for more Industry 4.0 applications." Cont'd...
What Do Device Developers And Design Engineers Need To Know About Membrane Keypads And Touch Pads
The evolution of innovative input devices is far from over. New technologies and products are revolutionizing the market all the time.
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