Special Tradeshow Coverage for RAPID 2016

RAPID 2016 will be held from May 17th - 19th in Orlanda, FL. This ManufacturingTomorrow.com Special Tradeshow report aims to bring you news, articles and products from this years event.

Hardware vs Soft Motion Control: Costs and Performance Compared

Businesses succeed when they produce quality products at lower cost and faster time to market than their competitors.

Upcoming Tradeshow, Conference & Exhibition Summary - May & June 2016

Here is a summary of what Tradeshows, Conferences & Exhibitions to look forward to in the coming months.

Swagway Teardown: What Makes a Safe Hoverboard?

From Andrew Goldberg at Ifixit.org: The board is also smart enough to not drive around without you. Riders need both feet firmly planted on the board or it won’t be going anywhere. Just how does the board know you’re properly mounted? Each foot pad has two infrared sensors—one at the toe, one at the heel. Stepping down on the pad pushes a peg between emitter and receiver. Only when all four sensors are blocked are you ready to roll... ...Those sensor switches live on the backs of the two gyro boards—one for each wheel. These boards are largely responsible for the “smart” part of smartboard. Each board is home to an Invensense MPU6050 6-axis gyroscope+accelerometer, and a GigaDeviceGD32F130 ARM Cortex-M3 32-bit microcontroller (thanks, Ken!). The ARM chips are responsible for reading the infrared switches, controlling the sweet underglow headlights and top-mounted indicator LEDs, and collating and sending data from the MPU6050 to the main board (more on that later)... ( full article )  

How Microfactories Can Bring Iterative Manufacturing to the Masses

ANDREW O'KEEFE and JASON DORRIER for Singularity Hub:  Humans manufacture a mind-numbing amount of stuff each year—ever wonder how we do it? In the past 100 or more years, it’s been all about economies of scale. This means you should make a lot of a thing because the more you make, the more your fixed expenses get spread out. This reduces the cost of each unit, from light bulbs to iPhones. Here’s the problem. It’s expensive to do a big manufacturing run. So, how do you know what to make in the first place? Often, it’s an educated guess based on prototypes and limited feedback, but you don’t really know until you try to sell a product—and by then, you’re fully committed, succeed or fail. Jay Rogers of Local Motors wants to upend common wisdom. Manufacturers should run through tons ofpotentially good ideas and then test them out to see if people actually want what they’re making before going full scale. And Rogers thinks microfactories are the way to do it.   Cont'd...

Universal Robots Polishes Paradigm to 50% Production Increase

Paradigm Electronics is a manufacturer of high performance loud speakers and subwoofers. In trying to meet demand on labor-intensive products, Paradigm has now implemented Universal Robots in polishing applications, resulting in significantly increased production throughput eliminating bottle necks while improving the work environment.

This 3D printer can rival standard manufacturing on the factory floor

Lucas Mearian for ComputerWorld:  Start-up Carbon began shipping its industrial-grade 3D printer with the expectation that big-name companies will soon be using it to replace traditional forms of manufacturing. Last year, the Silicon Valley company emerged from quiet mode to announce its technology: a machine that can create objects 25 to 100 times faster than other 3D printers. Carbon is not selling its M1 3D printer outright, but instead is offering it through a subscription price of $40,000 per year, which includes a service and maintenance plan. The three-year-old company based in Redwood City, Calif. said its Continuous Liquid Interface Production (CLIP) printing process can create objects in minutes compared to the hours a typical 3D printer requires.   Cont'd...

Robots Helping Grads Get Jobs

Not many students can claim they have hands-on experience with automation and robotics going into an interview. Looking at the question with a macro lens, our students are offered job opportunities on being well-rounded, even at the sophomore-level when many accept summer/semester-long internships.

With this new 3D printing technique, robots can "practically walk right out of the printer"

Katherine Noyes for Digital Arts:  Imagine you could use a standard 3D printer to create your next robotic assistant. Just snap in a motor and battery, and it's ready to go. That's precisely the scenario made possible by a new 3D printing technique developed at MIT. Liquids have long been a challenge for 3D printing, and they're necessary for hydraulic devices like moving robots. On Wednesday, researchers at MIT’s Computer Science and Artificial Intelligence Laboratory (CSAIL) announced what they call the first-ever technique for 3D printing robots that can print solid and liquid materials at the same time.   Cont'd...

Industry 4.0 in Hannover Messe 2016 leads manufacturers to cross-industry innovations

Back in Hannover Messe 2011, Germany announced the Industry 4.0 concept and initiated the world's fourth industrial revolution. Since then, Hannover Messe has become a focal point for Industry 4.0 innovations. As Hannover Messe 2016 closes in, the exhibition will once again be surrounded by various Industry 4.0-related hot topics such as integrated industry, smart manufacturing and more. Coming soon on April 25 to 29, Hannover Messe 2016 will be based on the theme "Integrated Industry – Discover Solutions", which aims to provide an interpretation of the smart manufacturing model of Industry 4.0. As a Taiwanese company with deep expertise in IoT automation, NEXCOM has planned four themed demonstrations that map out a complete solution blueprint for industry 4.0 in the upcoming event. Joe Lin, General Manager of NEXCOM's IoT Automation Solutions Business Group, states, "Early Industry 4.0 solutions focused on the lower layers of factory communication where IoT gateways were used to integrate different industrial protocols, bridging the Industry 4.0 last mile connection to fulfill the 'connected' concept. Now in 2016, NEXCOM will extend the pathway to the cloud through NEXCOM IoT Studio configuration tool and IoT gateways, which consolidate the management and connection of factory field devices onto a unified control interface, accelerating data aggregation. This will enable a two-way field-to-cloud connection for big data analytics, promoting development for more Industry 4.0 applications."   Cont'd...

What Do Device Developers And Design Engineers Need To Know About Membrane Keypads And Touch Pads

The evolution of innovative input devices is far from over. New technologies and products are revolutionizing the market all the time.

Why Industry 4.0 Will Leave AGVs Behind

Industry 4.0 capabilities enable flexible technologies to take the factory floor: self-driving vehicles offer flexibility, proactive planning, collaboration, and adaptive behaviours.

Why Everyone Must Get Ready For 4th Industrial Revolution

Bernard Marr for Forbes:  First came steam and water power; then electricity and assembly lines; then computerization… So what comes next? Some call it the fourth industrial revolution, or industry 4.0, but whatever you call it, it represents the combination of cyber-physical systems, the Internet of Things, and the Internet of Systems. In short, it is the idea of smart factories in which machines are augmented with web connectivity and connected to a system that can visualize the entire production chain and make decisions on its own. And it’s well on its way and will change most of our jobs. Professor Klaus Schwab, Founder and Executive Chairman of the World Economic Forum, has published a book entitled The Fourth Industrial Revolution in which he describes how this fourth revolution is fundamentally different from the previous three, which were characterized mainly by advances in technology. In this fourth revolution, we are facing a range of new technologies that combine the physical, digital and biological worlds. These new technologies will impact all disciplines, economies and industries, and even challenge our ideas about what it means to be human.   Cont'd...

What CNC Programming Style Best Suits Your Operations?

In most situations, it's possible to define the workpiece geometry in CAD and then export it into the CAM system. This saves a lot of time when processing complex parts because the operator doesn't have to duplicate the effort of creating the geometry.

Industry 4.0: When humans and robots go hand in hand

Kristie Thong for Eco-Business:  Amid concerns that the rise of industrial robots may soon render humans obsolete, Swiss automation giant ABB’s latest innovation may help shine a new light on what the future will look like when humans and robots can work together as partners.   Full Article:

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Featured Product

Sierra Introduces One Complete Industrial Flow Energy Solution

Sierra Introduces One Complete Industrial Flow Energy Solution

Sierra Instruments announces the launch of its new flow energy solution for managing and optimizing flow measurement for industrial facilities of all sizes. It features Sierra's QuadraTherm 640i/780i thermal flow meters, their InnovaMass 240i/241i vortex flow meters, and their new InnovaSonic 207i ultrasonic flow meter. Designed, built, and calibrated in the USA by Sierra, the Big-3TM share the same revolutionary Raptor firmware and many of the same software apps. They are a complete flow energy solution for flows like compressed air, natural gas, steam, and hot and chilled water. Together, they set a new standard in ease-of-purchase, performance, accuracy, reliability, and ease of use.