Time for Monumental Thinking in Additive
Karen Haywood Queen for AdvancedManufacturing.org: The limits of CAD and CAE tools and the STL file format are holding manufacturers back
As additive manufacturing emerges from a long infancy, the industry is grappling with a key challenge: A file format and design tools from the 20th century are being asked to do 21st century jobs.
“The industry was a hobby industry for 25 years and it’s starting to grow up,” said Kirk Rogers, technology leader at GE.
“You made a 3D model and it had a cool factor—Mickey Mouse or a little chess piece—it was awesome to look at,” said Kenneth Church, CEO of the R&D engineering firm Sciperio, as well as the 3D printing firm nScrypt. “What if I made it functional? Cont'd...
With 3D printers and nanofingers, HP Labs builds a new future
Stephen Shankland for CNet: Get ready for the third chapter in the book of Silicon Valley.
During the first chapter, innovation in Silicon Valley was about atoms, carving up silicon wafers into the electronic transistors that started the computing revolution. The second one, more ethereal, brought the triumph of internet services like Facebook and Google.
To be competitive now, a company must blend both approaches. That's the view of HP Chief Engineer Chandrakant Patel, who rose through the HP Labs ranks over 30 years to secure 151 patents and become the company's chief engineer.
"The 21st century will require Silicon Valley to be a cyber-physical valley," Patel said. Cont'd...
Manufacturing's Productivity Myth
Justin Fox for Bloomberg: The U.S. manufacturing sector is far from the basket case it is sometimes made out to be on the campaign trail. But it's important to realize that it isn't exactly going gangbusters, either.
The everything's-OK line about U.S. manufacturing goes something like this: Yes, lots of manufacturing jobs (7.3 million, to be precise-ish) have been lost since employment in the sector peaked in 1978, but real manufacturing output is at an all-time high. So the manufacturing sector is doing fine -- it's just that thanks to automation and other technological advances it has gotten much more productive and thus doesn't need as many workers. Cont'd...
Smart Factory Hackathon: Talented data-science specialists develop solutions for the factory of the future
Press Release via AutomotiveWorld: “Data drives our production – you innovate from our data” is the motto of the Smart Factory Hackathon, which was held at the Audi Forum Ingolstadt from October 19 to 21. Talented young data-science specialists from the fields of IT, mathematics and engineering developed innovative software solutions for the factory of the future, based on genuine but anonymized data sets from Audi’s production. On Friday afternoon, the winners of the IT competition were awarded their prizes: The “Happy Unicorns” team won first prize with its idea on the subject of container management.
The Smart Factory Hackathon is a programmers’ marathon in which participants work out digital solutions and prototypes for genuine application cases over a period of 24 hours. For the competition, more than 20 departments from the pre-series center, toolmaking, paint shop, assembly and logistics had provided anonymized data sets with which the teams had to work. The results were assessed by a jury of four Audi experts and the startup consultant Thorsten Weber from “UnternehmerTUM,” the center for innovation and startups at the Technical University of Munich. The teams then presented their ideas to an audience. The winners were decided equally by the jury assessment and the audience’s votes. Cont'd...
3D printing hack: Researchers crash drone with sabotaged propeller
Conner Forrest for TechRepublic: University researchers were able to sabotage a drone by hacking the computer controlling the 3D printer that made its parts, according to a research paper released Thursday. By changing the design of the propellor before printing, they caused the $1,000 drone to "smash into the ground" and break, shortly after take off.
The paper, titled dr0wned - Cyber-Physical Attack with Additive Manufacturing, was a joint effort from researchers at Ben-Gurion University of the Negev (BGU), the University of South Alabama, and Singapore University of Technology and Design. In the paper, the researchers explained how they committed the cyberattack, and what the attack could mean for the future of 3D printing security.
Using a phishing attack, the researchers gained access to the PC that was connected to the 3D printer. Cont'd...
GE opening microfactory in Chicago to build industrial prototypes
Robert Channick for the Chicago Tribune: GE is opening a microfactory in Chicago to turn big industrial ideas into small-batch prototypes. The Chicago manufacturing facility, set to open in December, will be the first for Fuse, a new GE crowdsourcing initiative to create and build innovative industrial products. One of the first challenges on the Fuse drawing board, for example, is finding a new way to quickly inspect a hot jet engine between flights.
"The idea of reaching out to the online community really accelerates how we introduce new products," said Axel Grippo, Fuse's inaugural general manager. The microfactory will be housed inside the mHub technology incubator, and will employ a staff of about 15 to 20 once manufacturing gets up to speed, Grippo said. The first prototype is expected to roll out early next year. Cont'd...
5 key trends in the global smart factory market
Abhishek Budholiya for Embedded Computing Design: Smart factories are being touted as the future of manufacturing. Continuous advancement in machine intelligence is expected to bring about a fourth industrial revolution, expected to offer a wide range of benefits, including greater efficiency, flexibility, and safety.
The global smart factory market was valued at nearly $52 billion in 2014 and is expected to expand at over 13 percent compound annual growth rate (CAGR) in the next ten tears. Let’s take a look at some key insights on the global smart factory market.
First, smart factories are gaining traction in the automotive and transportation sector. Tightening profit margins and stringent guidelines have made automotive manufacturing a highly competitive market. Cont'd...
Give a 3D printer artificial intelligence, and this is what you'll get
Dyllan Furness for Digital Trends: A London-based startup has combined some of today’s most disruptive technologies in a bid to change the way we’ll build the future. By retrofitting industrial robots with 3D printing guns and artificial intelligence algorithms, Ai Build has constructed machines that can see, create, and even learn from their mistakes.
When CEO and founder Daghan Cam was studying architecture, he noticed a disconnect between small-scale manufacturing and large-scale construction. “On one side we have a fully automated production pipeline,” Cam explained at a recent conference in London. “On the other side we’re completely dependent on human labor.” With the emergence of more efficient printing technologies, he thought there must be a better way.
“We wanted to push the boundaries of how intricate we could design things through computation and how we could create them through 3D printing,” Cam said. Cont'd...
Local Motors: Driving Innovation with Micro-Manufacturing
NewCo Shift: Local Motors was founded in 2007 by John “Jay” Rogers, an Ivy league-educated ex-Marine who wanted to marry his lifelong interest in vehicles with new economic models. The result: Local Motors, a company that, after eight years in business, now produces a series of vehicles built locally in a handful of facilities, but designed by a global community of enthusiasts.
Local Motors’ business model is built around its microfactories. The four now in existence — and the dozens more that the company plans to open over the next 10 years — each focus on a few vehicle types. Each looks to source components locally to the greatest extent possible. And each features a modular factory floor that can be configured and reconfigured as needed to accommodate the demand for individual vehicles. Cont'd...
MIT's Foundry software is the 'Photoshop of 3D printing'
Andrew Dalton for enGadget: Because the materials from a 3D printer aren't the most functional, their output has largely been limited to prototyping in the past. That should change in the near future with devices like MIT's own MultiFab, which can print up to 10 different materials at a time, but it still doesn't solve the problem of how to design such complex objects. That's where the new program called Foundry, created by MIT's Computer Science and Artificial Intelligence Laboratory comes in.
According to MIT CSAIL, Foundry can import objects designed with traditional CAD programs like SolidWorks and then assign specific materials or properties to different parts of the object. While creating a multi-material object in the past might have required days of work and multiple 3D printers to create (assuming it was possible with existing technology at all), CSAIL says these sorts of designs can now be created in mere minutes. Rather than manufacturing a separate piece for each material in the finished product, the entire object can now be printed in one fell swoop. Cont'd...
Blockchain plus 3D printing equals 'smart manufacturing' and Ethereum you can touch
Ian Allison for International Business Times: Genesis of Things is a new "smart manufacturing" company which leverages intellectual horsepower from members of the Ethereum community.
This young company, established and launched just a few weeks before DevCon2 in Shanghai, has produced a tangible proof of concept in the form of a set of 3D printed titanium cufflinks inscribed with a QR code and bearing the insignia of the Ethereum logo.
Genesis of Things combines 3D printing, blockchain and IoT in a virtuous, futuristic flow that re-imagines manufacturing processes. The company is in stealth right now and more details about how it operates and possible use cases will be released going forward.
It should be repeated that the cufflinks pictured are a proof of concept; this is not a commercial product but rather a limited edition to show the potential of the technology. Cont'd...
3-D-printed robots with shock-absorbing skins
Adam Conner-Simons for MIT News: Anyone who’s watched drone videos or an episode of “BattleBots” knows that robots can break — and often it’s because they don’t have the proper padding to protect themselves.
But this week researchers at MIT’s Computer Science and Artificial Intelligence Laboratory(CSAIL) will present a new method for 3-D printing soft materials that make robots safer and more precise in their movements — and that could be used to improve the durability of drones, phones, shoes, helmets, and more.
The team’s “programmable viscoelastic material” (PVM) technique allows users to program every single part of a 3D-printed object to the exact levels of stiffness and elasticity they want, depending on the task they need for it. Cont'd...
Fujitsu to sell 'smart' factory systems in China
Nikkei Asian Review: Japan's Fujitsu will partner with Chinese group Shanghai Yidian to sell factory management systems in China, where the government is promoting such technology as a way to cope with a shrinking labor force and improve manufacturing quality.
These systems fall into the realm of "internet of things" -- networks of machines, such as factory robots or appliances, that can collect and share data.
The municipal-government-run Shanghai Yidian group comprises nearly 150 companies making electronic components, lighting and other products. Some of the group's factories have already adopted Fujitsu software that allows managers to monitor equipment in real time. These systems track energy usage as well as any problems the machines encounter. Cont'd...
OMRON to Introduce 15,583 Models in 7 Categories to World, Second Wave of FA Devices Built on Common Design Platform
OMRON Corp., based in Kyoto City, will introduce to the world on October 3, 2016, a total of 15,583 models, in 7 categories, as the second wave of factory automation (FA) control devices built on a common design platform for unified product specifications.
Based on a wide range of products, OMRON has been continuing to work for the innovation of making control panels which house and control FA devices on the production front line. OMRON unified the design and size of FA devices, and introduced products in April 2016 which are built with the company's proprietary wiring technology "Push-In Plus Terminal Block" for device and control panel makers in need of "downsizing and space-saving" of FA devices and control panels, "expedited delivery," and "response to globalization." Full Press Release:
Metamaterial Mechanisms
From the Hasso Plattner Institute:
Recently, researchers started to engineer not only the outer shape of objects, but also their internal microstructure. Such objects, typically based on 3D cell grids, are also known as metamaterials. Metamaterials have been used, for example, to create materials with soft and hard regions.
So far, metamaterials were understood as materials—we want to think of them as machines. We demonstrate metamaterial objects that perform a mechanical function. Such metamaterial mechanisms consist of a single block of material the cells of which play together in a well-defined way in order to achieve macroscopic movement. Our metamaterial door latch, for example, transforms the rotary movement of its handle into a linear motion of the latch. Our metamaterial Jansen walker consists of a single block of cells—that can walk. The key element behind our metamaterial mechanisms is a specialized type of cell, the only ability of which is to shear.
In order to allow users to create metamaterial mechanisms efficiently we implemented a specialized 3D editor. It allows users to place different types of cells, including the shear cell, thereby allowing users to add mechanical functionality to their objects. To help users verify their designs during editing, our editor allows users to apply forces and simulates how the object deforms in response... (project homepage)
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