Metamaterial Mechanisms

From the Hasso Plattner Institute: Recently, researchers started to engineer not only the outer shape of objects, but also their internal microstructure. Such objects, typically based on 3D cell grids, are also known as metamaterials. Metamaterials have been used, for example, to create materials with soft and hard regions.  So far, metamaterials were understood as materials—we want to think of them as machines. We demonstrate metamaterial objects that perform a mechanical function. Such metamaterial mechanisms consist of a single block of material the cells of which play together in a well-defined way in order to achieve macroscopic movement. Our metamaterial door latch, for example, transforms the rotary movement of its handle into a linear motion of the latch. Our metamaterial Jansen walker consists of a single block of cells—that can walk. The key element behind our metamaterial mechanisms is a specialized type of cell, the only ability of which is to shear.  In order to allow users to create metamaterial mechanisms efficiently we implemented a specialized 3D editor. It allows users to place different types of cells, including the shear cell, thereby allowing users to add mechanical functionality to their objects. To help users verify their designs during editing, our editor allows users to apply forces and simulates how the object deforms in response... (project homepage)

Adidas Shows Off First Shoe Made In Its German Smart Factory

Designed to provide the ultimate fit, the adidas Futurecraft M.F.G. shoe represents the first high performance footwear to come out of the adidas SPEEDFACTORY in Germany, heralding a new era in footwear crafting while providing greater precision, unique design opportunities and high performance. Welcome to the future.  Adidas, meanwhile, plans to open its second Speedfactory next year in the Atlanta area.

Is a Robot After Your Job?

Robots may be after your job, but you could be their boss.

How to Attract Millennials to Advanced Manufacturing Jobs

Tony Oran for Quality Digest:  In an age where popular technology careers are only seen as attractive if they are based in Silicon Valley or offered by the latest and greatest startup companies, the manufacturing industry must make changes to attract bright and talented Millennials. The numbers clearly illustrate this need. Baby Boomers currently make up a large part of the manufacturing workforce. With many workers expected to retire in the coming decade, there will be nearly 3.5 million jobs to fill, according to Deloitte and the Manufacturing Institute. Millennials have now overtaken Baby Boomers as the most populous generation, making them one of the largest pools of talent for employers. Quantity, however, does not always translate to quality. Employers are struggling to find qualified workers to fill available openings, and it’s a trend companies are seeing regardless of sector.   Cont'd...

Manufacturing Our Future

More and more manufacturers will adopt new technologies that will bring speed, agility, and quality to the creation and production of U.S. products.

Machine Vision Solutions for CIJ Print Inspection

Continuous Inkjet, or CIJ, is a printing method commonly used in high-speed packaging lines to apply alphanumeric character strings like dates and batch numbers to products for the purpose of allowing humans and machines to identify products and verify product integrity.

Home 3D Printing 'Just Not There Yet' Admits MakerBot

Alex Cranz for Gizmodo:  MakerBot was going to change the world. It was going to bring 3D-printing, long a product limited to designer offices and workshops, into the home (or at least the garage). But earlier today, under a veil of marketing speak and glitzy videos, the company announced a new focus on commercial—not consumer—products, and in so doing, finally admitted what we’ve all known for a while. No one really wants a 3D printer in their house. CEO Jonathan Jaglom called MakerBot’s event an “an overall repositioning” for the brand. That’s a market savvy way of saying MakerBot is abandoning the home and hobbyist and embracing offices and schools. Later, when I asked about MakerBot’s former dream of getting 3D printers into people’s homes Jaglom’s answer seemed to come easily, the consumer market’s “just not there yet.”   Cont'd...

Bosch, SAP team up for Industry 4.0

Peter Gutierrez for IoT Hub:  Bosch and SAP will combine their expertise on cloud technologies and software solutions to make inroads into the Internet of Things and Industry 4.0 markets. Customers will be able to use SAP’s HANA database platform within Bosch’s IoT Cloud, which the companies hope will enable large-scale data processing for IoT applications in real-time. Bosch’s IoT microservices will also be made available in SAP’s HANA cloud platform, providing multiple device and component connectivity.   Cont'd...

A Personal History of Fieldbuses: From Seriplex to EtherCAT

EtherCAT is similar, in some ways, to the old bit-buses like Seriplex. Each device has its time slot to talk, very deterministic, easy and cheap.

Big Picture Processes Impact Efficient Lineside Delivery

The self-driving vehicle (SDV) using an autonomous guidance system breaks free of magnetic strips and pre-programmed routes.

New modular AM 'smart factory' from Concept Laser decouples pre-production and production

Benedict for 3Ders.org:  German metal 3D printing specialist Concept Laser has unveiled its new "smart factory" approach to additive manufacturing. The idea behind the Industry 4.0 "smart factory" is to decouple process stages, allowing tasks to be carried out in parallel and physically separate from one another. The AM Factory of Tomorrow, Concept Lasers modular additive manufacturing factory-building kit, has been designed to allow manufacturers to seamlessly incorporate additive manufacturing technologies into existing production lines or to develop new and efficient AM production spaces. The Lichtenfels-based company has now revealed new aspects of its advanced manufacturing concept, detailing how a move from the sequential to the parallel could maximize production speed, cost-efficiency, and scalability.  Cont'd... Â

Selecting Pneumatic Linear Slides for Automated Assembly Equipment

Rather than sizing up to a slide model with very large diameter guideshafts, you may be able to use a smaller model with the addition of the optional center support.

Industry 4.0 - Interview with Red Lion Controls

While much of the IIoT is focused on end-customer benefits, manufacturers need to recognize that they can also benefit from these emerging technologies and change their businesses if desired.

Comparing Three Different Types of WirelessHART Adapters

Transmitting small amounts of data over long distances is one of the challenges in process plants.

Peugeot Teams Up With 3D Printing Startup for Parts and Possibly Full Cars

Daniel Bentley for Fortune:  French carmaker PSA said on Thursday a partnership with a U.S. 3D printing startup would lead to cheaper production of whole vehicle structures as well as parts for its models. The maker of Peugeot, Citroen and DS cars said it had agreed with Los Angeles-based Divergent 3D to develop metal printing processes for PSA production lines. Carlos Tavares, PSA’s chief executive, said this could “dramatically scale down the size and scope of our manufacturing footprint” and yield lighter, more profitable vehicles. The carmaker did not quantify any impact on production jobs. Industries from aerospace to healthcare use 3D printing for the production of metal and plastic components, while elaborate assemblies with moving parts often prove more difficult. Ford is among other carmakers exploring the technology.   Cont'd...

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T.J. Davies' Retention Knobs

T.J. Davies' Retention Knobs

Our retention knobs are manufactured above international standards or to machine builder specifications. Retention knobs are manufactured utilizing AMS-6274/AISI-8620 alloy steel drawn in the United States. Threads are single-pointed on our lathes while manufacturing all other retention knob features to ensure high concentricity. Our process ensures that our threads are balanced (lead in/lead out at 180 degrees.) Each retention knob is carburized (hardened) to 58-62HRC, and case depth is .020-.030. Core hardness 40HRC. Each retention knob is coated utilizing a hot black oxide coating to military specifications. Our retention knobs are 100% covered in black oxide to prevent rust. All retention knob surfaces (not just mating surfaces) have a precision finish of 32 RMA micro or better: ISO grade 6N. Each retention knob is magnetic particle tested and tested at 2.5 times the pulling force of the drawbar. Certifications are maintained for each step in the manufacturing process for traceability.