Symmetric Multiprocessing or Virtualization: Maximizing the Value and Power of a Soft-Control Architecture

For a truly simplified and streamlined architecture that is high-performing, scalable, efficient. and built for long-term value, an SMP-enabled Soft-Control Architecture is recommended.

The Biggest Challenges of Data-Driven Manufacturing

Willy C. Shih and Helmuth Ludwig for Harvard Business Review:  The widespread deployment of low-cost sensors and their connection to the internet has generated a great deal of excitement (and hype) about the future of manufacturing. The internet of things (IoT) and industrial internet in the United States, Industrie 4.0 in Germany, and 物"网 (wù lián wăng) in China are all centered on the application of big data and analytics to creating the next generation of manufacturing: using data to reduce costs through next generation sales and operations planning, dramatically improved productivity, supply chain and distribution optimization, and new types of after-sales services. In fact, IoT is at the peak of Gartner’s 2015 hype cycle, which suggests the next phase will be disillusionment, and it will be years before we see real productivity gains. We believe data-driven manufacturing is indeed the next wave that will drive efficient and responsive production systems. But to get beyond the hype, managers need to understand some underlying challenges and paradigm shifts. While there are a multitude of challenges on the road to successful implementation, we think there are four especially important ones.   Cont'd...

Why ECM is so Crucial Within the Manufacturing Sector

An Enterprise Content Management (ECM) system has the ability to reduce "scrap and rework," improve quality, help ensure regulatory compliance, track employee or customer certifications, and increase worker safety.

RAPID 2016 - HP begins selling its Jet Fusion 3D printer; says it's 50% cheaper, 10X faster than others

Lucas Mearian for ComputerWorld:  Hewlett-Packard today began taking orders for its first 3D printer, the HP Jet Fusion printer, which it said will be up to 10 times faster than existing machines and can cut the cost of manufacturing parts in half. At the RAPID 3D additive manufacturing conference here, HP revealed two models:  the lower-cost and lower production 3200 series and the 4200 series, for which it is now taking orders. The 4200 series will begin shipping to manufacturers in October; the 3200 series will be available in mid-2017. HP originally unveiled its Jet Fusion printer in October 2014. HP claims its printer will enable mass production of parts through additive manufacturing (3D printing), instead of just rapid prototyping, for which the technology  is typically used. The printers are unlikely to be used to produce millions or billions of production parts; think, instead, in terms of hundreds, thousands or tens of thousands of parts, HP said.   Cont'd...

Sensors Expo 2016 And The Missing Secret Ingredient

In addition to the extremely popular and educational track presentations there will be both new and updated tracks, five unique pre-conference Symposia, ably presented by 90+ experts in their respective fields.

5 Real-Time, Ethernet-Based Fieldbuses Compared

This paper seeks to determine which standard offers the best value and has the best chance of being viable in the long term.

Hannover Messe showcases Industry 4.0 innovations

By Mike Bacidore, editor in chief for Control Design:  How are you getting your share of the pie that is the $227 quadrillion Industrial Internet of Things (IIoT)? That’s a lot of money, and there’s plenty to go around, so what are you doing to cash in on this next industrial revolution? OK, to be fair, I made up that number. But, unless you’re a research analyst or someone putting together Q3 forecasts for your business unit, you didn’t even give that number a second thought. And you probably shouldn’t. It doesn’t really matter. That number is as justifiable as it is arbitrary. Just pick an amount and then create a scenario and a timetable you can defend. “If you torture data long enough, it will confess,” Ronald Coase once said. The famed British economist also believed that the study of real-world markets was much preferred to speculating on theoretical ones. In reality, this bold new landscape of connectivity has yielded opportunities for revenue streams steered by embankments of innovation. Nowhere was that more evident than at Hannover Messe in Germany, where Industry 4.0—the preferred European term, which includes IIoT, cyberphysical systems and more—was impossible to avoid and insistent in its resolve.   Cont'd...

Biggest Challenges Of Mass Customization And Tips For Addressing These Challenges

Everything from web design to order management to shipping - not to mention the actual manufacturing process - has to change to accommodate a market of one.

Inside the Gigafactory That Will Decide Tesla's Fate

From Bloomberg: To get to Tesla’s Gigafactory, you drive east from Reno, Nevada, turn into a sprawling industrial center, and make a left on Electric Avenue. The high desert landscape dwarfs everything, even the vast white building with the red stripe along the top. As you reach the gate with the security guard, the breadth of Tesla’s ambitions becomes clear. Even the name itself suggests more to come: Gigafactory 1... ...The $5 billion Gigafactory was born of necessity. Tesla needs a hell of a lot of batteries, for both the forthcoming mass-market Model 3 sedan and the Tesla Energy product line. The timeline for getting those batteries made just became much shorter, too. On Wednesday, Tesla Chief Executive Elon Musk stunned investors by announcing a sped-up production schedule that calls for a half-million electric vehicles per year by 2018, not the previously stated goal of 2020. For a company that delivered just 50,658 vehicles in 2015, the ramp looks like a hockey stick... (full story)

A New Breed of Speed Reducer

Basically the drive works like a harmonic gear, the most distinctive difference is the flexible spline is now replaced by rollers to generate needed wave motion.

Three ways to leverage IIoT

Scott Stone for Plant Engineering:  The Internet of Things (IoT) will significantly alter manufacturing, transportation, distribution and other industrial sectors over the next decade, according to the World Economic Forum. We've only hit the tip of the iceberg in terms of the ways Internet-connected devices will transform these industrial sectors. To put a number on the anticipated growth of Industrial Internet of Things (IIoT) over the next few years, Accenture places conservative spending estimates at $500 billion worldwide by 2020. Forward-thinking businesses are already leveraging the power of the IIoT and reaping the benefits. When used effectively, it allows companies to better manage their operation, increase production and transform business for the better. Let's take a look at how industrial organizations should be harnessing IIoT to set their businesses up for future growth.   Cont'd...

Why an Open "Plug-and-Play" Platform is The Answer for Industrial Automation

These days almost all industrial automation engineers fall victim to three toolset options to build their applications

Full 5-axis or 3 + 2 Machining: Which is Right for You?

Both 5-axis and 3 + 2 machining have advantages and can help make you more profitable by improving efficiency on your current production jobs.

Examining 'Industry 4.0′ opportunities in Japan

MINORU MATSUTANI for Japan Times:   “Industry 4.0,” or the fourth industrial revolution, can offer both opportunities and risks for the Japanese economy. It is a term to describe the future state of the economy, particularly manufacturing, based on the connectivity of everything, or the “Internet of Things” (IoT). This connectivity includes not only PCs and mobile phones, but also cars, manufacturing equipment and other devices. Although Japan is said to lag behind other developed nations, a recent gathering discussed whether the country could thrive in this new economy. A consultant, an IT service company president, an employee of the same company and a university professor, all of whom are Japanese, delivered presentations and discussed related issues at a symposium organized by the Keizai Koho Center, titled “The Future of Industry (Industry 4.0) and Japan’s Economic Growth,” in Tokyo on March 18.   Full Article:

Obama and Merkel open HANNOVER MESSE

"We want to build on the spirit of innovation in the USA," said POTUS Barack Obama in his opening speech. This spirit has been driven by Germany and HANNOVER MESSE, especially over the past 70 years. Obama added that the USA has now created new production facilities, subsidy schemes and jobs in recent years to help reach this goal. In what is likely his last visit to Germany as President, Obama spoke in particular about the TTIP free trade agreement. He believes that there are too many obstacles restricting trade between the EU and the USA. Different regulations and standards lead to higher costs. Therefore, one of TTIP's aims is to establish harmonized high standards. Obama also promoted the USA as a production location for European companies. Angela Merkel gladly took the opportunity to respond:  "We love competition. But we also like to win,"  replied the German Chancellor. A challenge with a smile. In her speech, Merkel emphasized that cooperation is essential for the future of industrial production - in a transatlantic partnership. "We in the EU want to lead the way, together with the USA," said the Chancellor, referring above all to the development of global communication and IT standards for integrated industry. However, the opening ceremony at HANNOVER MESSE 2016 was more than a meeting of Heads of State. Amidst musical numbers and dance performances by humans and machines, German Minister for Education and Research, Prof. Dr. Johanna Wanka, presented the coveted HERMES AWARD for industrial innovation. This year's winner is the Harting Group with its intelligent communication module, MICA.   Cont'd...

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Thomas R. Cutler: Leading Manufacturing Journalist Worldwide

Thomas R. Cutler: Leading Manufacturing Journalist Worldwide

Cutler has authored more than 8000 articles for a wide range of manufacturing periodicals, industrial publications, and business journals including most of the leading monthly trade publications.