Metamaterial Mechanisms
From the Hasso Plattner Institute:
Recently, researchers started to engineer not only the outer shape of objects, but also their internal microstructure. Such objects, typically based on 3D cell grids, are also known as metamaterials. Metamaterials have been used, for example, to create materials with soft and hard regions.
So far, metamaterials were understood as materials—we want to think of them as machines. We demonstrate metamaterial objects that perform a mechanical function. Such metamaterial mechanisms consist of a single block of material the cells of which play together in a well-defined way in order to achieve macroscopic movement. Our metamaterial door latch, for example, transforms the rotary movement of its handle into a linear motion of the latch. Our metamaterial Jansen walker consists of a single block of cells—that can walk. The key element behind our metamaterial mechanisms is a specialized type of cell, the only ability of which is to shear.
In order to allow users to create metamaterial mechanisms efficiently we implemented a specialized 3D editor. It allows users to place different types of cells, including the shear cell, thereby allowing users to add mechanical functionality to their objects. To help users verify their designs during editing, our editor allows users to apply forces and simulates how the object deforms in response... (project homepage)
Adidas Shows Off First Shoe Made In Its German Smart Factory
Designed to provide the ultimate fit, the adidas Futurecraft M.F.G. shoe represents the first high performance footwear to come out of the adidas SPEEDFACTORY in Germany, heralding a new era in footwear crafting while providing greater precision, unique design opportunities and high performance. Welcome to the future.
Adidas, meanwhile, plans to open its second Speedfactory next year in the Atlanta area.
How to Attract Millennials to Advanced Manufacturing Jobs
Tony Oran for Quality Digest: In an age where popular technology careers are only seen as attractive if they are based in Silicon Valley or offered by the latest and greatest startup companies, the manufacturing industry must make changes to attract bright and talented Millennials. The numbers clearly illustrate this need.
Baby Boomers currently make up a large part of the manufacturing workforce. With many workers expected to retire in the coming decade, there will be nearly 3.5 million jobs to fill, according to Deloitte and the Manufacturing Institute. Millennials have now overtaken Baby Boomers as the most populous generation, making them one of the largest pools of talent for employers. Quantity, however, does not always translate to quality.
Employers are struggling to find qualified workers to fill available openings, and it’s a trend companies are seeing regardless of sector. Cont'd...
Home 3D Printing 'Just Not There Yet' Admits MakerBot
Alex Cranz for Gizmodo: MakerBot was going to change the world. It was going to bring 3D-printing, long a product limited to designer offices and workshops, into the home (or at least the garage). But earlier today, under a veil of marketing speak and glitzy videos, the company announced a new focus on commercial—not consumer—products, and in so doing, finally admitted what we’ve all known for a while. No one really wants a 3D printer in their house.
CEO Jonathan Jaglom called MakerBot’s event an “an overall repositioning” for the brand. That’s a market savvy way of saying MakerBot is abandoning the home and hobbyist and embracing offices and schools. Later, when I asked about MakerBot’s former dream of getting 3D printers into people’s homes Jaglom’s answer seemed to come easily, the consumer market’s “just not there yet.” Cont'd...
Bosch, SAP team up for Industry 4.0
Peter Gutierrez for IoT Hub: Bosch and SAP will combine their expertise on cloud technologies and software solutions to make inroads into the Internet of Things and Industry 4.0 markets.
Customers will be able to use SAP’s HANA database platform within Bosch’s IoT Cloud, which the companies hope will enable large-scale data processing for IoT applications in real-time.
Bosch’s IoT microservices will also be made available in SAP’s HANA cloud platform, providing multiple device and component connectivity. Cont'd...
New modular AM 'smart factory' from Concept Laser decouples pre-production and production
Benedict for 3Ders.org: Â German metal 3D printing specialist Concept Laser has unveiled its new "smart factory" approach to additive manufacturing. The idea behind the Industry 4.0 "smart factory" is to decouple process stages, allowing tasks to be carried out in parallel and physically separate from one another.
The AM Factory of Tomorrow, Concept Lasers modular additive manufacturing factory-building kit, has been designed to allow manufacturers to seamlessly incorporate additive manufacturing technologies into existing production lines or to develop new and efficient AM production spaces. The Lichtenfels-based company has now revealed new aspects of its advanced manufacturing concept, detailing how a move from the sequential to the parallel could maximize production speed, cost-efficiency, and scalability.  Cont'd...
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Peugeot Teams Up With 3D Printing Startup for Parts and Possibly Full Cars
Daniel Bentley for Fortune: French carmaker PSA said on Thursday a partnership with a U.S. 3D printing startup would lead to cheaper production of whole vehicle structures as well as parts for its models.
The maker of Peugeot, Citroen and DS cars said it had agreed with Los Angeles-based Divergent 3D to develop metal printing processes for PSA production lines.
Carlos Tavares, PSA’s chief executive, said this could “dramatically scale down the size and scope of our manufacturing footprint” and yield lighter, more profitable vehicles. The carmaker did not quantify any impact on production jobs.
Industries from aerospace to healthcare use 3D printing for the production of metal and plastic components, while elaborate assemblies with moving parts often prove more difficult. Ford is among other carmakers exploring the technology. Cont'd...
Industry 4.0: Cloud driving the rise of machines
From BizCommunity: The technologies defining the 'Fourth Industrial Revolution', more commonly referred to as Industry 4.0, are being powered by cloud infrastructures. The Oracle Cloud: Opening up the Road to Industry 4.0 report has found that from robotics to artificial intelligence, businesses view the cloud as a blank canvas upon which to build their innovation strategies.
[Industry 4.0: Cloud driving the rise of machines] The research investigated how companies in EMEA are managing the transition to Industry 4.0 and sheds light on which technologies they are investing in to continue succeeding in the data-driven age.
The majority of businesses are currently implementing, or plan to implement new innovation strategies:
• 62% have or plan to implement robotics technology
• 60% have or plan to work with artificial Intelligence
Most companies also recognise a cloud infrastructure is required to bring these technologies to life – 60% believe an enterprise cloud platform provides the opportunity for organisations to capitalise on innovation such as robotics and artificial intelligence. Cont'd...
Safety solutions for intelligent human-robot collaboration
Fanny Platbrood for SafeToWork: Human-robot collaboration (HRC) describes a work scenario in which humans and automated machines share and work in the same workspace at the same time. Driven by Industry 4.0, this model of collaboration promises highly flexible workflows, maximum system throughput and productivity, as well as economic efficiency. However, ensuring that HRC is actually able to live up to this promise requires exactly the right safety technology for the application in question.
One of the major issues associated with Industry 4.0 is making work processes flexible. At the extreme end of the spectrum, this may involve manufacturing products in batch size 1 under industrial mass-production conditions – that is, manufacturing unique items on a conveyor belt. Cont'd...
IIoT and Industry 4.0 to Create Growth in Telerobotics in Manufacturing
Kagan Pittman for Engineering.com: By now, we’re all be familiar with industrial robotics—but you might not have heard of telerobotics. Telerobotics is all about the control of semi-autonomous robots from a distance, hence the prefix “tele-,” meaning “to or at a distance.”
Telerobotics and teleoperation are playing an increasingly meaningful role in industrial automation and the rapidly evolving industrial Internet of Things (IIoT) arena, according to industry researchers at Mind Commerce Publishing.
It’s also worth noting that there are various other supporting technologies that promise to accelerate the adoption of industrial robotics and improve process controlling and monitoring in IIoT environments. These technologies include hardware, such as sensors, activators and dynamic control interfaces such as exoskeleton gloves, as well as software, such as Big Data analytics and artificial intelligence (AI). Cont'd...
3D printed designs easily stolen by nearby smartphone
Jack Loughran for E&T: 3D printers have been shown to be vulnerable to attack by smartphones that can steal designs by being within close proximity during the printing process.
A study from the University at Buffalo, USA explored security vulnerabilities in 3D printing, also called additive manufacturing, which analysts say will become a multibillion-dollar industry employed to build everything from rocket engines to heart valves.
"Many companies are betting on 3D printing to revolutionise their businesses, but there are still security unknowns associated with these machines that leave intellectual property vulnerable," said assistant professor Wenyao Xu, who worked on the project. Cont'd...
GE speeds up 3D printing push with bids for SLM, Arcam
Johannes Hellstrom and Maria Sheahan for Reuters: General Electric launched bids on Tuesday to buy two of the world's top makers of machines for metal-based 3D printing - Sweden's Arcam and Germany's SLM Solutions - for a total $1.4 billion to bolster its position in the fast-growing technology.
3D printing has been used to build prototypes for decades but has become more widespread for industrial mass production in recent years, with uses including the production of dental crowns, medical implants and light aircraft parts.
GE has long been one of the main proponents of industrial 3D printing, using it to make fuel nozzles for its new LEAP jet engine in what marked a big step in using the technology in mass production. Cont'd...
This new 3D-printing pen draws with wood, copper, and bronze
James Vincent for The Verge: 3Doodler's 3D-printing pens have always had a lot of potential (who doesn't want a souped-up glue gun that can draw 3D structures in midair?), but in our hands-on with the pens, their rough build quality means they come across more as toys than serious design tools. The company's latest model, the 3Doodler Pro, wants to shake up this perception, offering professional users more control, faster-setting plastics, and a whole new range of materials to work with.
Some of the new filaments on offer are pretty wild, too. 3Doodler says the Pro supports materials including wood, copper, bronze, nylon, and polycarbonate. Obviously, this doesn't mean you'll be sticking a length of dowel in the back of the Pro to draw tiny pieces of wooden furniture — instead, these new materials blend elements of their namesake into the plastic standard filament. Cont'd...
Hirose, Harting Team Up on 10 Gbit Ethernet Connector Standard
Spencer Chin for Electronics360: Interconnection component suppliers Hirose Electric Co., Ltd., based in Tokyo, and Harting Electronics GmbH, Espelkamp Germany, have reached an agreement on the joint development, product standardization and marketing of a miniaturized connection technology system for 10 Gbit ethernet. The technology will overcome the limitations of RJ45, which is not ideally suited for industrial environments and could only be deployed with certain modifications.
In light of this situation, Harting developed reportedly the world’s first industry-compatible field attachable RJ45. The miniaturization of components and interfaces in connection technology has become a key factor in global digitalization through the Internet of Things and Services. Cont'd...
Oak Ridge tool takes world record for largest 3D-printed object
Michael Irving for New Atlas: Oak Ridge National Laboratory (ORNL) is no stranger to impressive 3D printing feats, with a replica 1965 Shelby Cobra and a dwelling and vehicle which can power each other, already under its belt. Now a new plane wing trim-and-drill tool developed and 3D printed by ORNL has been certified by Guinness World Records as the largest solid 3D printed item.
Made from carbon fiber and ABS thermoplastic composite materials, the new tool measures 17.5 x 5.5 x 1.5 ft (5.3 x 1.7 x 0.5 m) and weighs around 1,650 lb (748 kg). To meet the requirements of the record, the item needed to be one solid piece of 10.6 cubic ft (0.3 cubic m), which a Guinness World Records judge confirmed at a ceremony. Cont'd...
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