Industry 4.0 - Interview with Red Lion Controls

While much of the IIoT is focused on end-customer benefits, manufacturers need to recognize that they can also benefit from these emerging technologies and change their businesses if desired.

Industry 4.0: Cloud driving the rise of machines

From BizCommunity:   The technologies defining the 'Fourth Industrial Revolution', more commonly referred to as Industry 4.0, are being powered by cloud infrastructures. The Oracle Cloud: Opening up the Road to Industry 4.0 report has found that from robotics to artificial intelligence, businesses view the cloud as a blank canvas upon which to build their innovation strategies. [Industry 4.0: Cloud driving the rise of machines] The research investigated how companies in EMEA are managing the transition to Industry 4.0 and sheds light on which technologies they are investing in to continue succeeding in the data-driven age.  The majority of businesses are currently implementing, or plan to implement new innovation strategies: • 62% have or plan to implement robotics technology • 60% have or plan to work with artificial Intelligence Most companies also recognise a cloud infrastructure is required to bring these technologies to life – 60% believe an enterprise cloud platform provides the opportunity for organisations to capitalise on innovation such as robotics and artificial intelligence.   Cont'd...  

Safety solutions for intelligent human-robot collaboration

Fanny Platbrood for SafeToWork:   Human-robot collaboration (HRC) describes a work scenario in which humans and automated machines share and work in the same workspace at the same time. Driven by Industry 4.0, this model of collaboration promises highly flexible workflows, maximum system throughput and productivity, as well as economic efficiency. However, ensuring that HRC is actually able to live up to this promise requires exactly the right safety technology for the application in question. One of the major issues associated with Industry 4.0 is making work processes flexible. At the extreme end of the spectrum, this may involve manufacturing products in batch size 1 under industrial mass-production conditions – that is, manufacturing unique items on a conveyor belt.    Cont'd...

Hirose, Harting Team Up on 10 Gbit Ethernet Connector Standard

Spencer Chin for Electronics360:  Interconnection component suppliers Hirose Electric Co., Ltd., based in Tokyo, and Harting Electronics GmbH, Espelkamp Germany, have reached an agreement on the joint development, product standardization and marketing of a miniaturized connection technology system for 10 Gbit ethernet. The technology will overcome the limitations of RJ45, which is not ideally suited for industrial environments and could only be deployed with certain modifications. In light of this situation, Harting developed reportedly the world’s first industry-compatible field attachable RJ45. The miniaturization of components and interfaces in connection technology has become a key factor in global digitalization through the Internet of Things and Services.   Cont'd...

Factory Equipment Maintenance and Industry 4.0

The automation and collection of information that's available from machine to machine communication enables manufacturers to transition from corrective to preventive maintenance and ultimately to predictive technologies which rely on more information and data collection.

New technologies reshape production lines

LINSEY MILLER & CHRISTOF WEHNER OF ARTESYN EMBEDDED TECHNOLOGIES, originally Published on Embedded Computing Design:  Whether people call it Industry 4.0, Industrial Internet of Things (IIoT), or networked production, they are all talking about coming changing paradigms in the industrial network. Today there are several single-task workstations, manned by humans or robots, which are connected to a higher-level enterprise resource planning (ERP) system. However, that hierarchy is on the cusp of changing massively in the near future to accommodate newer, more intelligent technologies spanning multiple segments of the production line.   Cont'd...

How to prepare a business for an Industry 4.0 network

Joe Bombagi for Business Review Europe:  The first industrial revolution was based on the use of steam to power machines. The second centred on the use of electricity to supply energy to assembly lines. The third came about with the use of electronics and IT to further automate production. But all of that is in the past. We are now in the midst of the fourth industrial revolution, known as Industry 4.0, in which the Internet of Things (IoT) is set to overhaul not only business, but also every aspect of modern life. From cars, washing machines, and even clothing, to heart monitors and dams, anything and everything will soon be connected. As a result, the Industry 4.0 phenomenon is expected to revolutionise all areas within the manufacturing space, connecting all the elements that take part in the production process within the industrial environment: machines, products, systems, and people. The IoT will make today’s organisations more competitive by enabling them to further automate manufacturing processes, and collect and analyse data which they can then use to tailor their products to specific client needs.   Cont'd...

Data, Digital Threads and Industry 4.0

How software and technology are digitizing the manufacturing industry, and the benefits to business leaders.

Industry 4.0 - Interview with Ltd

Since the factory of the future ought to be connected with its clients, we fit perfectly in this schema.

Do the benefits of robotics outweigh the heavy demands on infrastructure?

Ben Rossi for Information Age:   Robotics has already been deployed in manufacturing to great effect for over a decade, performing delicate and precise tasks with greater accuracy than humans. But now cutting-edge robots and other smart machines are set to join forces with the rapidly expanding Internet of Things, which Gartner estimates will total 25 billion devices by 2020. In healthcare, robotic services are already operating pharmacy dispensers and robotic trolleys are now deployed in a growing number of hospitals. In hospitality, robots deliver services such as drinks dispensing and automated trolley deliveries. Robots have even made their way into education, where they are being deployed successfully as a tutor, tool or peer in learning activities. But what impact will this large-scale adoption of robotics have on existing networks as they encounter inevitable further strain?   Cont'd...

IISc building India's 1st smart factory in Bengaluru

Chethan Kumar for The Times of India:  India's first smart factory — moving from automation to autonomy — where machines speak with each other, is being set up in Bengaluru. A smart factory, armed with data exchange in manufacturing and the Internet of Things (IoT) is the future and experts are calling it revolution Industry 4.0. Reports peg the smart factory industry to touch $215 billion by by 2025 and there has been no major economy in the world that is not embracing it. And, India's very own smart factory, the first one, is making progress at the Indian Institute of Science's (IISc) Centre for Product Design and Manufacturing (CPDM) with a seed funding from The Boeing Company. CPDM Chairman Amaresh Chakrabarti, who spoke exclusively to TOI about the project, said: "Yes, it will actually be manufacturing things here. But it will be a scaled down version, we won't have the numbers of an actual factory." As for the funding, he said: "I can only say Boeing is giving us enough to implement the project. I cannot discuss details. But the project is revolutionary. Indian factories now have automation, we've made some progress there, but here, we are talking about a facility that is autonomous, thinking and working on its own."   Cont'd...

Industrial digitisation on fast track

The New Indian Express:  In a move to build the digital enterprise, the digitisation in industrial sector is  set to grow to 65 percent in the next five years as it is a priority of most CEOs in the industry, according to a PwC report. According to PwC Industry 4.0 report, more than half of the industrial companies in India are using data analytics and over 90 per cent expect data to impact their decision-making in five years. Globally, digitisation is expected to rise to 72 per cent from 33 per cent, the report noted. It is also noted that around 39 percent of the companies plan to invest more than 8 percent of their annual revenues in digital programmes in the next five years.   Cont'd...

Where do you get the I/O for the IIoT?

Nick Butler, National Instruments for ControlDesign:  Data is the heart of all Internet of Things systems, including systems deployed into industrial environments. When we talk about making the aging electrical grid smarter or the factory of the future more efficient, what we’re really after are insights that can make our equipment and infrastructure smarter and more efficient. And to deliver these incredibly valuable insights, which will result in millions of dollars in savings, uptime or operational efficiency, we need data. Lots of it. We also need complex, computationally intensive algorithms that scour the data to find trends, patterns and anomalies (Figure 1). While these algorithms and analysis routines are a very important piece of the IIoT puzzle, the best data scientists in the world cannot predict equipment failures without enormous amounts of data.   Cont'd...

Schneider Electric's three steps for implementing Industry 4.0

Eric Emin Wood for IT World Canada:  Manufacturing companies with visions of incorporating the latest automated, cloud-based, analytical tech into their production process need to recognize the value of a measured approach, an original equipment manufacturing (OEM) veteran says. Martin Stephenson, vice president of process automation for OEM Schneider Electric Canada, which specializes in power management, building management, datacentres, and process and automation control, says that while some firms are equipped to embrace the change right away, others might find that implementing what he calls “Industry 4.0” isn’t a good fit for them at all. “Just because you can, doesn’t mean you should,” he says. “Customers need to have a truthful conversation with themselves and say, ‘How do we manage what we do now? Are we ready for this step? … Do we have the right infrastructure? Do we have the right cybersecurity in place?’ There are a lot of discussions to be had before this leap of faith happens.”   Cont'd...

10 Ways Machine Learning Is Revolutionizing Manufacturing

Louis Columbus for Forbes:  Every manufacturer has the potential to integrate machine learning into their operations and become more competitive by gaining predictive insights into production. Machine learning’s core technologies align well with the complex problems manufacturers face daily. From striving to keep supply chains operating efficiently to producing customized, built- to-order products on time, machine learning algorithms have the potential to bring greater predictive accuracy to every phase of production. Many of the algorithms being developed are iterative, designed to learn continually and seek optimized outcomes. These algorithms iterate in milliseconds, enabling manufacturers to seek optimized outcomes in minutes versus months. The ten ways machine learning is revolutionizing manufacturing include the following:

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