Where do you get the I/O for the IIoT?

Nick Butler, National Instruments for ControlDesign:  Data is the heart of all Internet of Things systems, including systems deployed into industrial environments. When we talk about making the aging electrical grid smarter or the factory of the future more efficient, what we’re really after are insights that can make our equipment and infrastructure smarter and more efficient. And to deliver these incredibly valuable insights, which will result in millions of dollars in savings, uptime or operational efficiency, we need data. Lots of it. We also need complex, computationally intensive algorithms that scour the data to find trends, patterns and anomalies (Figure 1). While these algorithms and analysis routines are a very important piece of the IIoT puzzle, the best data scientists in the world cannot predict equipment failures without enormous amounts of data.   Cont'd...

Schneider Electric's three steps for implementing Industry 4.0

Eric Emin Wood for IT World Canada:  Manufacturing companies with visions of incorporating the latest automated, cloud-based, analytical tech into their production process need to recognize the value of a measured approach, an original equipment manufacturing (OEM) veteran says. Martin Stephenson, vice president of process automation for OEM Schneider Electric Canada, which specializes in power management, building management, datacentres, and process and automation control, says that while some firms are equipped to embrace the change right away, others might find that implementing what he calls “Industry 4.0” isn’t a good fit for them at all. “Just because you can, doesn’t mean you should,” he says. “Customers need to have a truthful conversation with themselves and say, ‘How do we manage what we do now? Are we ready for this step? … Do we have the right infrastructure? Do we have the right cybersecurity in place?’ There are a lot of discussions to be had before this leap of faith happens.”   Cont'd...

10 Ways Machine Learning Is Revolutionizing Manufacturing

Louis Columbus for Forbes:  Every manufacturer has the potential to integrate machine learning into their operations and become more competitive by gaining predictive insights into production. Machine learning’s core technologies align well with the complex problems manufacturers face daily. From striving to keep supply chains operating efficiently to producing customized, built- to-order products on time, machine learning algorithms have the potential to bring greater predictive accuracy to every phase of production. Many of the algorithms being developed are iterative, designed to learn continually and seek optimized outcomes. These algorithms iterate in milliseconds, enabling manufacturers to seek optimized outcomes in minutes versus months. The ten ways machine learning is revolutionizing manufacturing include the following:

Companies, employees not quite ready for cognitive technology wave of robotics, AI, machine learning

Larry Dignan for Between the Lines:  Robots, artificial intelligence, machine learning and other cognitive technologies will replace about 7 percent of U.S. jobs by 2025 with office and administrative staff taking the biggest hit, according to a Forrester Research forecast. The bad news is jobs will be lost. The good news is that new gigs will be created as cognitive technology takes hold. One reason the disruption won't be larger or happen sooner is that companies aren't ready for the change related to the new automated workforce, said Forrester. Among the key items: 16 percent of U.S. jobs will be replaced, but 9 percent of jobs will be created. That's how Forrester gets to the 7 percent job loss by 2025 figure. Emerging jobs will be robot monitoring pros, data scientists, automation specialists and content curators. 93 percent of automation technologists feel unprepared to take on smart machine technologies. 83 percent saw cognitive computing as critical to their companies' future. 32 percent of respondents said they are prepared for the cognitive technology changes ahead, but only 12 percent are prepared to deal with the human and organizational fallout. 46 percent say the number of jobs will remain about the same and 43 percent of respondents thought jobs would decline. Full Article:

'UK manufacturers fail to understand Industry 4.0'

Ian Vallely for Works Management:  There isn't enough understanding of Industry 4.0 by UK manufacturers, according to a report by BDO in partnership with the Institution of Mechanical Engineers.  It said just 8% of UK manufacturers have a significant understanding of Industry 4.0 processes despite 59% recognising that the fourth industrial revolution will have a big impact on the sector, according to the report . As the increasing use of automation, data exchange, technology and wider supply chain communications driven by Industry 4.0 provides both huge opportunities and threats to UK manufacturing, there remains a ‘gaping hole’ in the education and understanding of Industry 4.0. According to the BDO Industry 4 0 Report, increased productivity, better data analysis, increased competitiveness and lower manufacturing costs are the top ways in which Industry 4.0 will affect UK manufacturing.   Cont'd...

Altizon to Partner with Varroc on their Industry 4.0 Initiative

Altizon Systems, a pioneering Industrial Internet of Things company, today announced collaboration with Varroc to implement Industry 4.0 solutions across all its plants.

Carnegie Mellon Taps Private Gift for Engineering Simulation Center

Dian Schaffhauser for Campus Technology:  Carnegie Mellon University has launched a new collaboration with Ansys, a global company that produces software for engineering simulation. Under the terms of the agreement, the company will endow a new "Ansys Career Development Chair" in the College of Engineering and help fund a new building dedicated to the study of Industry 4.0. That facility will bring together faculty, students, researchers and corporate participants. Industry 4.0 is the name given to a movement that uses sensor, robotic, simulation and other innovative technologies to shrink development cycles and transform product design, development and manufacturing. The new 30,000 square foot facility, which will be known as the Ansys Building, is intended to expand the "making" capabilities of the college by adding a simulation and collaboration lab and a large open bay facility for undergraduate students to build full-scale projects. That open bay facility will be next door to the fabrication and machining facilities of the Hamerschlag Hall MakerWing, announced in December, where students will be able to make their components and then assemble them into larger systems.   Cont'd...

How Small Manufacturers Can Leverage Smart Manufacturing

Andrew Waycott for Industry Week:  I see three ways in which smaller manufacturers can leverage Smart Manufacturing.  The first is the way applicable to all manufacturers—using today’s affordable sensors to get better data, then using that data to fine-tune the process, decrease variability and remove bottlenecks. All of these bring costs down and drive quality up. Now let’s talk about the other two ways—ways that are specific to the smaller manufacturer. Smaller manufacturers have the edge in building volumes of one—in other words, customized orders. For many smaller manufacturers, the look is less assembly line and more set of work stations. This means that the operator in a smaller plant typically makes more decisions. It’s a more people-oriented process.   Cont'd...

Bosch Rexroth launches Industry 4.0 training rigs

The Engineer:  Bosch Rexroth has launched a new range of training rigs designed to help students get up to speed with the internet of things (IoT) and Industry 4.0. The rigs will form part of the company’s Drive & Control Academy programme and are built with industry-grade components. Aimed specifically at educational and industrial institutions, the rigs are tailored towards students and teachers as well as customers and employees, designed to assist with the adoption of Industry 4.0 practices. According to Bosch Rexroth, the modular hydraulic, pneumatic and mechatronic systems simulate a complete production process, combining several elements that can be operated individually or together. The physical rigs are accompanied by corresponding exercises, eLearning, project manuals and other supporting material. “The launch of our new training rigs offering is market leading and aims to provide the younger generation with a better understanding in the future of manufacturing,” said Richard Chamberlain, product manager service at Bosch Rexroth. “We firmly believe our industry grade training rigs will equip students with the ability to stay ahead of the curve. Our course material helps guide trainees through consecutive steps that build on one another, which means motivation remains high.”   Cont'd...

Foxconn Replaces 60,000 Labourers With Robots in China

Subhrojit Mallick  for GIZMODO India:   Apple and Samsung phone manufacturer, Foxconn has already taken a step towards the dystopian future. The South China Morning Post reported the manufacturing giant has replaced 60,000 laborers with robots. The total strength of Foxconn factory workers reduced from 110,000 to 50,000, marking a huge shift towards automation of routine jobs.  The Foxconn technology group confirmed to the BBC that they are automating many of the manufacturing tasks associated with their operations by introducing robots. However, they maintained the move will not affect long-term job losses.    Cont'd...

China's Big Bid For Germany's Industry 4.0 Technology

Klaus E. Meyer for Forbes:  Midea, the Chinese household appliances (“white goods”) manufacturer just made what analysts called an ‘incredibly high’ bid for German robot maker Kuka. This acquisition would take the Chinese investor right to the heart of Industry 4.0 : Kuka is a leading manufacturer of multifunctional robots that represent an important building block for enterprises upgrading their factories with full automation, the latest human-machine interface functionality, and machine-to-machine communication. Midea want a 30% stake in Kuka and have offered €115 per share. Kuka’s shares traded at €84 the day before and had already increased 60% since the beginning of the year. This offer values Kuka at €4.6 billion, which means Midea’s 30% stake would be worth €1.4 billion – on par with Beijing Enterprise’s February 2016 takeover of recycling company EEW which was the largest Chinese acquisition of a German firm to-date. Midea’s takeover bid underscores Chinese interest in German Industry 4.0 technology; in January 2016, ChemChina paid €925 million for Munich-based KraussMaffei machine tools, in part because of their advances into Industry 4.0. Recent smaller Chinese acquisitions in the German machine tool industry, which include the partial acquisitions of H.Stoll by the ShangGong Group and of Manz by the Shanghai Electric Group are, in part, motivated by the objective to partake in the latest Industry 4.0 developments.   Cont'd...

System 4.0: the industry of the future is already here

The industrial automation industries are getting ready to enter the next generation of manufacturing

Hannover Messe showcases Industry 4.0 innovations

By Mike Bacidore, editor in chief for Control Design:  How are you getting your share of the pie that is the $227 quadrillion Industrial Internet of Things (IIoT)? That’s a lot of money, and there’s plenty to go around, so what are you doing to cash in on this next industrial revolution? OK, to be fair, I made up that number. But, unless you’re a research analyst or someone putting together Q3 forecasts for your business unit, you didn’t even give that number a second thought. And you probably shouldn’t. It doesn’t really matter. That number is as justifiable as it is arbitrary. Just pick an amount and then create a scenario and a timetable you can defend. “If you torture data long enough, it will confess,” Ronald Coase once said. The famed British economist also believed that the study of real-world markets was much preferred to speculating on theoretical ones. In reality, this bold new landscape of connectivity has yielded opportunities for revenue streams steered by embankments of innovation. Nowhere was that more evident than at Hannover Messe in Germany, where Industry 4.0—the preferred European term, which includes IIoT, cyberphysical systems and more—was impossible to avoid and insistent in its resolve.   Cont'd...

Three ways to leverage IIoT

Scott Stone for Plant Engineering:  The Internet of Things (IoT) will significantly alter manufacturing, transportation, distribution and other industrial sectors over the next decade, according to the World Economic Forum. We've only hit the tip of the iceberg in terms of the ways Internet-connected devices will transform these industrial sectors. To put a number on the anticipated growth of Industrial Internet of Things (IIoT) over the next few years, Accenture places conservative spending estimates at $500 billion worldwide by 2020. Forward-thinking businesses are already leveraging the power of the IIoT and reaping the benefits. When used effectively, it allows companies to better manage their operation, increase production and transform business for the better. Let's take a look at how industrial organizations should be harnessing IIoT to set their businesses up for future growth.   Cont'd...

Inaugural Smart Manufacturing Magazine Recognizes 30 Advanced Manufacturing Visionaries

The first issue of SME's Smart Manufacturing magazine, now available online and in print, honors the leading thinkers, makers and doers in manufacturing who are helping to make the Fourth Industrial Revolution, often referred to as Industry 4.0, a reality.

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