It's time to upgrade your technology. Industry 4.0 will change the face of your CNC machine shop for the better. This is the future of machine shops. Are you ready?

Machine Shops Must Prepare for Industry 4.0

Megan Ray Nichols | Schooled by Science

Don't let your CNC machine shop fall behind. Upgrade to Industry 4.0 to gain an edge. This technology collects performance information in real time, giving you the data you need to make quick decisions. It's time to embrace Industry 4.0 to compete in the current and future markets.

 

What Is Industry 4.0?

Industry 4.0 refers to the fourth major industrial revolution. The first used steam and water power to operate machines, reducing required human effort. Next, electricity increased productivity. Lastly, the third revolution integrated IT technology into automating mechanical processes. Each of these revolutions dramatically changed production and available jobs. Industry 4.0 promises to do the same.

The first inklings of Industry 4.0 occurred in 2007, when Klaus Schwab, a German economist, suggested that  interconnectivity would drive the future of industry. By 2011, the term Industry 4.0 became codified. It would mean the Internet of Things would be integrated into factories and services. Data would be collected and used to automate processing, making computers and the internet vital components for manufacturing.

 

How New Technology Will Change Processes

With this innovative technology, roles and tools will change. Today, many CNC machine shops are equipped with computer-aided manufacturing software. But this change doesn’t make them Industry 4.0 compatible. Mostly, the computers on site in these shops do not have internet connectivity to download new specifications or programs. Connectivity is the hallmark of Industry 4.0.

Connected computers in your CNC shop can make your machines even more precise than they are now. Instead of sending your finished products offsite for testing, sensors can test the products in your shop. You can also gather information about machine performance. Since problems get addressed immediately, downtime decreases.

Connectivity also means information going to other entities outside your machine shop. You can have outside experts consult on your projects remotely. Additionally, you can stay in touch with the institutes creating the newest technology for Industry 4.0. This gives you the chance to provide your input on what technology your machine shop needs.

Sensors used to track your machine shop's tools can also determine the amount of energy used. With this data, you can automate the system to become more energy efficient. You'll reduce energy expenditures as you increase productivity.

One machine shop, Heller Machine Tools, already has implemented Industry 4.0 into its shop. It's improved the efficiency of its CNC machine shop in three main ways. The new interface is more user-friendly. Employees can quickly operate the control panels, which include web-connected programs specified by the customers. Industry 4.0 also helps this company's operations and performance. Computers track the wear of the machines and schedule maintenance as needed.

 

Are Jobs at Risk?

With an increase in automation, you may feel concern for your employees. Though some jobs will change, your CNC machine shop may not lose workers. The computers required for Industry 4.0 will need operators, and with user-friendly interfaces, you may not need to hire additional people with specialized degrees.

Humans will need to maintain the robots on the production lines. Technicians will also have to be on hand to respond to repair needs detected by the computers. Additionally, in areas where robots cannot be used, humans will continue to operate the machines or at least control the computers running them.

Your CNC machine shop will still need human workers. But when you upgrade your system, plan training for your employees to operate the new computers. You won't have to sacrifice workers when you incorporate futuristic technology. In fact, you may need to hire additional IT employees. With connected sensors and computers, you'll need a team to respond to problems with your computers.

Don't worry about your employee base. Instead of losing workers, you'll gain greater efficiency and accuracy in your shop when you incorporate these connected computers.

It's time to upgrade your technology. Industry 4.0 will change the face of your CNC machine shop for the better. This is the future of machine shops. Are you ready?

 

Sources:

 
The content & opinions in this article are the author’s and do not necessarily represent the views of ManufacturingTomorrow
Megan Ray Nichols - Contributing Author

Megan Ray Nichols - Contributing Author

Megan Ray Nichols is a blogger and freelance science writer. She posts weekly on her blog, Schooled By Science, about the latest news in science and technology. When she isn't writing, Megan enjoys reading and hiking.

Other Articles

How Will Food Manufacturing Adapt to IIoT
The food manufacturing industry stands apart due to its continual reliance on people. No matter how much automation exists in a plant, people still need to oversee things. Employees will not become obsolete with the introduction of IIoT.
When Should You Re-Manufacture or Refurbish Equipment?
In most cases, re-manufactured hardware is better because it’s closer to new. That doesn’t mean refurbished hardware is bad, just that you should remain aware of the differences.
How Green Has Manufacturing Become Over the Years?
If manufacturers continue to make their processes more sustainable and consumers continue to support their environmental efforts, perhaps we’ll one day live in a truly sustainable society.
More about Megan Ray Nichols - Contributing Author

Comments (0)

This post does not have any comments. Be the first to leave a comment below.


Post A Comment

You must be logged in before you can post a comment. Login now.

Featured Product

KINGSTAR Soft PLC - Replace Your PLC with an EtherCAT-enabled Soft PLC for Real-Time Motion Control and Machine Vision

KINGSTAR Soft PLC - Replace Your PLC with an EtherCAT-enabled Soft PLC for Real-Time Motion Control and Machine Vision

The top machine builders are switching from proprietary hardware-based PLCs, like Allen-Bradley, TwinCAT, Mitsubishi and KEYENCE, to open standards-based EtherCAT-enabled software PLCs on IPCs. KINGSTAR provides a fully-featured and integrated software PLC based on an open and accessible RTOS. KINGSTAR Soft PLC also includes add-on or third-party components for motion control and machine vision that are managed by a rich user interface for C++ programmers and non-developers alike.