U.S. manufacturing isn't dead; factories are running at close to a record pace

Rex Nutting for MarketWatch:  U.S. manufacturing sector doesn’t get any respect. Ask a random sample of people on the street and you’re likely to hear that America doesn’t make anything anymore, that China, Mexico and Vietnam took all of our factories, and that the only jobs left in America are flipping burgers and cleaning hotel rooms. “Throughout history, at the center of any thriving country has been a thriving manufacturing sector,” says presidential candidate Donald Trump. “But under decades of failed leadership, the United States has gone from being the globe’s manufacturing powerhouse — the envy of the world — through a rapid deindustrialization.”   Cont'd.. .

Developing Manufacturing Workers Who Are Job-Ready on Day One

Over the next decade, 3.4 million manufacturing jobs will likely be needed, and 60% of them are likely to be unfilled due to the talent shortage. How can we close that number (and the skills gap)?

Robots: A New Kind of Manufacturing Workforce

Improving the effectiveness of small and medium manufacturers could help stimulate the economy and drive job creation. Adding robotic employees to the manufacturing mix might just make manufacturers in the United States more competitive with their counterparts in Asia.

Unique Hybrid Cnc Tool Solution Uses Beckhoff Controls To Integrate Additive Manufacturing With Standard CNC Machining

Hybrid Manufacturing Technologies has developed a unique CNC-based hybrid tool control solution that enables virtually any CNC machine or robotic platform to deploy both metal-cutting and metal-adding heads in the spindle and conveniently change between them.

How Innovators Overcome Smart Factory Challenges

Brad Done for Manufacturing.net:  Smart factories are the manifestation of what's being called the Fourth Industrial Revolution — a concept that's been in the conceptual-buzz phase for years. While the last revolution saw the widespread digitization of manufacturing technology, allowing information to be produced, replicated and shared on an unprecedented scale, the Fourth Industrial Revolution, or Industry 4.0, could take manufacturing to a place verging on self-awareness. What does this look like? Smart components will interact directly with other devices — independent of human micromanagement and oversight. It means our technologies will be capable of building and interpreting a more nuanced understanding of the manufacturing environment. People and machines will have access to real-time virtual representations of all manufacturing functions. It's a vision that's fast becoming a reality. Experts have expounded on the challenges, but this hasn't prevented early-adopters from making significant headways.   Full Article...

Innovative And Compact Automation System Helps Lens Coating Company Put Others In The Shade

Thanks to advanced automation technology from Beckhoff Automation, Shyre Ltd., a new company based in an enterprise centre in Shropshire, UK, is set to take on the giants of the worlds optical market, thanks to a machine and process it has developed that uses dip coating to achieve the photochromic effect seen in top-end personal eyewear.

This Factory Robot Learns a New Job Overnight

MIT Technology Review:   Fanuc’s robot uses a technique known as deep reinforcement learning to train itself, over time, how to learn a new task. It tries picking up objects while capturing video footage of the process. Each time it succeeds or fails, it remembers how the object looked, knowledge that is used to refine a deep learning model, or a large neural network, that controls its action. Deep learning has proved to be a powerful approach in pattern recognition over the past few years. “After eight hours or so it gets to 90 percent accuracy or above, which is almost the same as if an expert were to program it,” explains Shohei Hido, chief research officer at Preferred Networks, a Tokyo-based company specializing in machine learning. “It works overnight; the next morning it is tuned.”... ( full story )

2016: Six Trends Affecting Safety In The Workplace

Safety is a complex topic, but these six factors are helping to not only increase workplace safety this year but also efficiency, quality and employee well-being.

High-Tech Manufacturing Jobs - Battery Manufacturing in America

We believe advanced manufacturing provides the opportunity for more productivity, cost savings and improved energy efficient production thus allowing companies to be more competitive right here in the USA.

Factory Automation in India

Automation plays a crucial role in increasing the production and profit for the company.

Bosch combines "Industrie 4.0" platform and Industrial Internet Consortium standards

Connected industry is now becoming an international reality. In a new project, Bosch is working together with partners to combine the technical standards of Germany’s “Industrie 4.0” platform and of the Industrial Internet Consortium (IIC) for the first time. This combination of the two approaches allows the exchange of data between central areas of connected industry. “Industry 4.0 is not so much a national as an international issue. Only a truly global approach – without competing company standards or differing national regulations – will allow it to develop to its full potential,” said Dr. Werner Struth, a member of the Bosch management board, at the Bosch ConnectedWorld IoT conference in Berlin. To date, the lack of a common language has hindered the smooth international coordination of manufacturing, logistics, and building and energy management. “As we head towards connected industry, two worlds are now coming together. This is a major advance. A combination of these two standards paves the way for numerous new cross-border business opportunities for Industry 4.0 solutions, both for Bosch and for other international companies,” Struth said.   Full Press Release:

Linear Servo Solution Conquers Traditional Inaccuracies, Delivering Impressive Throughput And Increased Flexibility

SP Technology has leveraged the impressive capabilities of the Beckhoff XTS Continuous Linear Servo System to create a machine that combines speed, accuracy, flexibility and a reduced footprint.

Plattform Industrie 4.0 and Industrial Internet Consortium Agree on Cooperation

Representatives of Plattform Industrie 4.0 and the Industrial Internet Consortium met in Zurich, Switzerland to explore the potential alignment of their two architecture efforts - respectively, the Reference Architecture Model for Industrie 4.0 (RAMI4.0) and the Industrial Internet Reference Architecture (IIRA). The meeting was a success, with a common recognition of the complementary nature of the two models, an initial draft mapping showing the direct relationships between elements of the models, and a clear roadmap to ensure future interoperability. Additional possible topics included collaboration in the areas of IIC Testbeds and I4.0 Test Facility Infrastructures, as well as standardization, architectures & business outcomes in the Industrial Internet. State Secretary, Matthias Machnig, Ministry for Economic Affairs and Energy: “We welcome the cooperation of both initiatives as an important milestone in the cooperation of companies internationally. The combined strengths of both IIC and Plattform Industrie 4.0 will substantially help to pave the way for a mutually beneficial development of a digitized economy for our international businesses.” Prof. Dr. Siegfried Russwurm, Technical Director of Plattform Industrie 4.0, CTO and Member of the Managing Board of Siemens AG, said„Collaborating with other initiatives is important, especially for Germany’s export-oriented economy. We are highly interested to cooperate intensively with others in order to pave the way for global standards. Cooperating with IIC – and with other consortia – is an important step in the right direction.”   Full Press Release:

2016: Why Manufacturers Should Embrace Real-Time Data

New technologies such as IoT attract the best minds in business, but also a lot of unproven and even untested ideas. Proceed with care.

Automotive Industry 4.0 - Disrupting the Industry?

Pascal Drescher  for The Market Mogul:  We all know what happened to Nokia and Motorola around a decade ago – are BMW, GM and Toyota the next to get disrupted? The automotive industry developed on an evolutionary path after Henry Ford’s game-changing introduction moving assembly line over a century ago, but the industry might soon get disrupted once more. There are currently several catalysts, rooted in technological advancements as well as in changes in consumer behaviours such as more and more powerful batteries and growing interest in environmentally friendly fuels, or self-driving vehicles. Furthermore, the sharing economy has reached the automotive industry with different services such as BMW’s DriveNow or autolib in Paris. Tesla is so far the most successful new entrant that took advantage of some those developments, but other companies from the Silicon Valley might put an even higher threat to established manufacturers such as BMW, Toyota or GM. What is likely to be the next big thing is the move towards automotive industry 4.0, that is marked by the convergence of automotive, technology and telecommunication industry, according to a Roland Berger study. The automotive industry is not the first to face such disruption, thinking about how iTunes revolutionised the music industry, or how Apple and Samsung with their Smartphones remodelled the telecom industry while previously leading companies such as Nokia had to face bankruptcy. And when thinking of technology and telecommunication, it is clear that it will be once more tech giants Apple and Google who are only waiting to jump into the market, leveraging their massive technological knowledge and financial base. As it is known, both already highly invested in developing self-driving vehicles, Apple under its “Project Titan” and Google’s autonomous vehicles are already driving through California.   Cont'd...

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Automation & IIoT - Featured Product

Rapid Prototyping with the Modular Motor Series

Rapid Prototyping with the Modular Motor Series

Quick to configure. Quick to build. Quick to deliver. Parvalux understands the importance of getting product in the hands of customers quickly and efficiently. The Modular Range does just that allowing customers to configure their own solution, selecting motor and gearbox, adding encoders and brakes to create a solution perfectly suited for their specific applications such as conveyor belt systems, picking systems, parcel sorting equipment, pallet shuttles and automated storage and retrieval systems (ASRS). Read our modular range guide for specifics.