The Biggest Challenges of Data-Driven Manufacturing
Willy C. Shih and Helmuth Ludwig for Harvard Business Review: The widespread deployment of low-cost sensors and their connection to the internet has generated a great deal of excitement (and hype) about the future of manufacturing. The internet of things (IoT) and industrial internet in the United States, Industrie 4.0 in Germany, and 物è"网 (wù lián wăng) in China are all centered on the application of big data and analytics to creating the next generation of manufacturing: using data to reduce costs through next generation sales and operations planning, dramatically improved productivity, supply chain and distribution optimization, and new types of after-sales services. In fact, IoT is at the peak of Gartner’s 2015 hype cycle, which suggests the next phase will be disillusionment, and it will be years before we see real productivity gains.
We believe data-driven manufacturing is indeed the next wave that will drive efficient and responsive production systems. But to get beyond the hype, managers need to understand some underlying challenges and paradigm shifts. While there are a multitude of challenges on the road to successful implementation, we think there are four especially important ones. Cont'd...
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Why ECM is so Crucial Within the Manufacturing Sector
An Enterprise Content Management (ECM) system has the ability to reduce "scrap and rework," improve quality, help ensure regulatory compliance, track employee or customer certifications, and increase worker safety.
How Custom Warehouse Labels Increase Efficiency
With the right warehouse labeling strategy, a facility manager can greatly improve operations and increase efficiencies at every level.
China's Big Bid For Germany's Industry 4.0 Technology
Klaus E. Meyer for Forbes: Midea, the Chinese household appliances (“white goods”) manufacturer just made what analysts called an ‘incredibly high’ bid for German robot maker Kuka. This acquisition would take the Chinese investor right to the heart of Industry 4.0 : Kuka is a leading manufacturer of multifunctional robots that represent an important building block for enterprises upgrading their factories with full automation, the latest human-machine interface functionality, and machine-to-machine communication. Midea want a 30% stake in Kuka and have offered €115 per share. Kuka’s shares traded at €84 the day before and had already increased 60% since the beginning of the year. This offer values Kuka at €4.6 billion, which means Midea’s 30% stake would be worth €1.4 billion – on par with Beijing Enterprise’s February 2016 takeover of recycling company EEW which was the largest Chinese acquisition of a German firm to-date.
Midea’s takeover bid underscores Chinese interest in German Industry 4.0 technology; in January 2016, ChemChina paid €925 million for Munich-based KraussMaffei machine tools, in part because of their advances into Industry 4.0. Recent smaller Chinese acquisitions in the German machine tool industry, which include the partial acquisitions of H.Stoll by the ShangGong Group and of Manz by the Shanghai Electric Group are, in part, motivated by the objective to partake in the latest Industry 4.0 developments. Cont'd...
RAPID 2016 - HP begins selling its Jet Fusion 3D printer; says it's 50% cheaper, 10X faster than others
Lucas Mearian for ComputerWorld: Hewlett-Packard today began taking orders for its first 3D printer, the HP Jet Fusion printer, which it said will be up to 10 times faster than existing machines and can cut the cost of manufacturing parts in half.
At the RAPID 3D additive manufacturing conference here, HP revealed two models: the lower-cost and lower production 3200 series and the 4200 series, for which it is now taking orders. The 4200 series will begin shipping to manufacturers in October; the 3200 series will be available in mid-2017.
HP originally unveiled its Jet Fusion printer in October 2014.
HP claims its printer will enable mass production of parts through additive manufacturing (3D printing), instead of just rapid prototyping, for which the technology is typically used. The printers are unlikely to be used to produce millions or billions of production parts; think, instead, in terms of hundreds, thousands or tens of thousands of parts, HP said. Cont'd...
A Soft Control Architecture: Breakthrough in Hard Real-Time Design for Complex Systems
In the relentlessly changing world of technology, several important advances and trends have emerged that allow OEMs to transition to a soft control architecture that will not only move them away from dependence on FPGAs and DSPs, but also change the basis of competition in the equipment and machine tool industries.
Sensors Expo 2016 And The Missing Secret Ingredient
In addition to the extremely popular and educational track presentations there will be both new and updated tracks, five unique pre-conference Symposia, ably presented by 90+ experts in their respective fields.
German manufacturers take aim at smart factories, mass customization
TOMOHISA TAKEI, Nikkei staff writer: It has been five years since Industry 4.0, the fourth industrial revolution, was first unveiled at the Hannover Messe industrial technology trade fair in Germany.
Industry 4.0 was more of a conceptual model at that time. This year, however, the trade show witnessed an emerging trend toward "smart factories" that can provide mass customization.
On April 25, SEW-Eurodrive's booth at Hannover Messe drew crowds of visitors. The German industrial motor maker demonstrated its automated vehicles for next-generation assembly plants, what it calls the "Lean Smart Factory."
In SEW-Eurodrive's demonstration, about 10 such "smart vehicles" moved about as five workers assembled products. One vehicle approached its target worker, displayed a procedure on its screen and instructed the worker to do the assembly work. After the worker completed the task, the vehicle received the product and moved on to another worker in charge of the next process.
These smart vehicles were connected over a network and programmed at the company factory. But it looked as if the products themselves were driving the vehicles and moved to where the tasks needed to be done. SEW-Eurodrive has already introduced the system at its factory in the southwestern German town of Graben-Neudorf, intending to make individually tailored products in the future. Cont'd...
5 Real-Time, Ethernet-Based Fieldbuses Compared
This paper seeks to determine which standard offers the best value and has the best chance of being viable in the long term.
Hannover Messe showcases Industry 4.0 innovations
By Mike Bacidore, editor in chief for Control Design: How are you getting your share of the pie that is the $227 quadrillion Industrial Internet of Things (IIoT)? That’s a lot of money, and there’s plenty to go around, so what are you doing to cash in on this next industrial revolution? OK, to be fair, I made up that number. But, unless you’re a research analyst or someone putting together Q3 forecasts for your business unit, you didn’t even give that number a second thought.
And you probably shouldn’t. It doesn’t really matter. That number is as justifiable as it is arbitrary. Just pick an amount and then create a scenario and a timetable you can defend. “If you torture data long enough, it will confess,” Ronald Coase once said. The famed British economist also believed that the study of real-world markets was much preferred to speculating on theoretical ones.
In reality, this bold new landscape of connectivity has yielded opportunities for revenue streams steered by embankments of innovation. Nowhere was that more evident than at Hannover Messe in Germany, where Industry 4.0—the preferred European term, which includes IIoT, cyberphysical systems and more—was impossible to avoid and insistent in its resolve. Cont'd...
These Five Exponential Trends Are Accelerating Robotics
Alison E. Berman for Singularity Hub: If you've been staying on top of artificial intelligence news lately, you may know that the games of chess and Go were two of the grand challenges for AI. But do you know what the equivalent is for robotics? It's table tennis. Just think about how the game requires razor sharp perception and movement, a tall order for a machine.
As entertaining as human vs. robot games can be, what they actually demonstrate is much more important. They test the technology's readiness for practical applications in the real world—like self-driving cars that can navigate around unexpected people in a street.
Though we used to think of robots as clunky machines for repetitive factory tasks, a slew of new technologies are making robots faster, stronger, cheaper, and even perceptive, so that they can understand and engage with their surrounding environments. Consider Boston Dynamic’s Atlas Robot, which can walk through snow, move boxes, endure a hefty blow with a hockey stick by an aggressive colleague, and even regain its feet when knocked down. Not too long ago, such tasks were unthinkable for a robot.
At the Exponential Manufacturing conference, robotics expert and director of Columbia University’s Creative Machine Labs, Hod Lipson, examined five exponential trends shaping and accelerating the future of the robotics industry. Cont'd...
Biggest Challenges Of Mass Customization And Tips For Addressing These Challenges
Everything from web design to order management to shipping - not to mention the actual manufacturing process - has to change to accommodate a market of one.
Inside the Gigafactory That Will Decide Tesla's Fate
From Bloomberg:
To get to Tesla’s Gigafactory, you drive east from Reno, Nevada, turn into a sprawling industrial center, and make a left on Electric Avenue. The high desert landscape dwarfs everything, even the vast white building with the red stripe along the top. As you reach the gate with the security guard, the breadth of Tesla’s ambitions becomes clear. Even the name itself suggests more to come: Gigafactory 1...
...The $5 billion Gigafactory was born of necessity. Tesla needs a hell of a lot of batteries, for both the forthcoming mass-market Model 3 sedan and the Tesla Energy product line. The timeline for getting those batteries made just became much shorter, too. On Wednesday, Tesla Chief Executive Elon Musk stunned investors by announcing a sped-up production schedule that calls for a half-million electric vehicles per year by 2018, not the previously stated goal of 2020. For a company that delivered just 50,658 vehicles in 2015, the ramp looks like a hockey stick... (full story)
A New Breed of Speed Reducer
Basically the drive works like a harmonic gear, the most distinctive difference is the flexible spline is now replaced by rollers to generate needed wave motion.
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