New Materials for Manufacturing: The Economist's Overview For 2015
From The Economist's Technology Quarterly:
This is what some scientists describe as a “golden age” for materials. New, high-performing substances such as exotic alloys and superstrong composites are emerging; “smart” materials can remember their shape, repair themselves or assemble themselves into components. Little structures that change the way something responds to light or sound can be used to turn a material into a “metamaterial” with very different properties...
...When it comes to making chemical bonds, one element, carbon, is in a league of its own; a more or less infinite number of distinct molecules can be made from it. Chemists call these carbon-based molecules organic, and have devoted a whole branch of their subject—inorganic chemistry—to ignoring them. Mr Ceder’s Materials Project sits in that inorganic domain. It has simulated some 60,000 materials, and five years from now should reach 100,000. This will provide what the people working on the project call the “materials genome”: a list of the basic properties—conductivity, hardness, elasticity, ability to absorb other chemicals and so on—of all the compounds anyone might think of. “In ten years someone doing materials design will have all these numbers available to them, and information about how materials will interact,” says Mr Ceder. “Before, none of this really existed. It was all trial and error... ( full article )
NASA, Made in Space think big with Archinaut, a robotic 3D printing demo bound for ISS
Debra Werner for Space News: Â Within five years, companies could begin in-orbit manufacturing and assembly of communications satellite reflectors or other large structures, according to Made in Space, the Silicon Valley startup that sent the first 3D printer to the International Space Station in 2014.
As Made in Space prepares to send a second 3D printer into orbit, the company is beginning work with Northrop Grumman and Oceaneering Space Systems on Archinaut, an ambitious effort to build a 3D printer equipped with a robotic arm that the team plans to install in an external space station pod, under a two-year, $20 million NASA contract. The project will culminate in 2018 with an on-orbit demonstration of Archinauts ability to additively manufacture and assemble a large, complex structure, said Andrew Rush, Made in Space president.
NASAs selected the Archinaut project, officially known as Versatile In-Space Robotic Precision Manufacturing and Assembly System, as part of its Tipping Points campaign, which funds demonstrations of space-related technologies on the verge of offering significant payoffs for government and commercial applications. Archinaut was one of three projects NASA selected in November that focus on robotic manufacturing and assembly of spacecraft and structures in orbit.  Cont'd...
The making of: BionicANTs
What do ants and Industry 4.0 have in common? What challenges faced the engineers when it came to developing these delicate technology platforms? Take a look behind the scenes and dive into the world of the Bionic Learning Network... ( cont'd )
Innovation in Creation: Demand Rises While Prices Drop for 3D Printing Machines
Declining 3D printer prices will prompt innovations at a faster rate in downstream markets, making customization the new norm for a wide variety of products.
Shootout: Fiber Laser Vs Vertical Milling In 3D Deep Engraving
Fonons Canyon 3D Deep-Engraving System cost is less expensive, deep-engraves at almost 2X the processing speed, requires no consumables and is 100% maintenance-free. There is no workplace or environmental hazards with a superior quality of workmanship when compared to vertical milling machines.
Riddle of Cement's Structure is Finally Solved
From MIT News:
Concrete is the world’s most widely used construction material, so abundant that its production is one of the leading sources of greenhouse gas emissions. Yet answers to some fundamental questions about the microscopic structure and behavior of this ubiquitous material have remained elusive.
Concrete forms through the solidification of a mixture of water, gravel, sand, and cement powder. Is the resulting glue material (known as cement hydrate, CSH) a continuous solid, like metal or stone, or is it an aggregate of small particles...
... Roland Pellenq, a senior research scientist in MIT’s department of civil and environmental engineering, director of the MIT-CNRS lab 2 hosted by the MIT Energy Initiative, and a co-author of the new paper, says the work builds on previous research he conducted with others at the Concrete Sustainability Hub (CSHub) through a collaboration between MIT and the CNRS. “We did the first atomic-scale model” of the structure of concrete, he says, but questions still remained about the larger, mesoscale structure, on scales of a few hundred nanometers. The new work addresses some of those remaining uncertainties, he says. ( full article )
Who Is Adopting IoT and Why?
We all know the Internet of Things is set to revolutionize the manufacturing industry but how will this happen? A new study of manufacturers across 12 different countries has provided quantified answers to the questions the industry is asking.
Japan Embracing Industry 4.0 And IoT To Leap Into Next Industrial Automation
The challenge ahead is that not only manufacturing technologies will change drastically but the whole business environment, in which Japan may have to strive to overcome other than IoT super next generation automation.
Buildings Manufactured From A 3D Printer
With the flexibility of construction, 3D buildings will allow architects to dream up all sorts of extraordinary edifices that would be too difficult or too expensive to build, using traditional methods. A 3D-printed building would not need to coincide with our traditional ideas of what a building looks like.
Smart Factories Need Smart Machines
Industry 4.0 Smart Factories and Smart Machines continue to drive dramatic efficiency improvements across the supply chain, within the factory and inside machines.
Volvo Construction Equipment Digs Up Prototype Savings Of 18 Weeks And 92% Of Costs
Since 3D printing the prototype cost $770 and took only two weeks, including both design and development, VCE completed its testing much sooner than traditional methods would have allowed.
U.S. official sees more cyber attacks on industrial control systems
Jim Finkle for Reuters: A U.S. government cyber security official warned that authorities have seen an increase in attacks that penetrate industrial control system networks over the past year, and said they are vulnerable because they are exposed to the Internet.
Industrial control systems are computers that control operations of industrial processes, from energy plants and steel mills to cookie factories and breweries.
“We see more and more that are gaining access to that control system layer," said Marty Edwards, who runs the Department of Homeland Security's Industrial Control Systems Cyber Emergency Response Team, or ICS-CERT.
ICS-CERT helps U.S. firms investigate suspected cyber attacks on industrial control systems as well as corporate networks.
Interest in critical infrastructure security has surged since late last month when Ukraine authorities blamed a power outage on a cyber attack from Russia, which would make it the first known power outage caused by a cyber attack. Cont'd...
Factory Automation Will Speed Forward with A.I., Says Bernstein
By Tiernan Ray for Barron's: Bernstein Research’s Alberto Moel, who follows tech-industrial companies such as Corning(GLW) and AU Optronics (AUO), this afternoon offered up a thinks piece on robotics andfactory automation, arguing that some of the costs of automation beyond the basic cost of the robot are about to get dramatically cheaper, thanks in large part to artificial intelligence akin to what Alphabet (GOOGL) and others are doing.
Moel notes that the basic components of factory robots are only falling by perhaps 6% per year, their cost reduction bounded by things such as casings and servomotors and reduction gears that don’t rapidly fall in cost.
But, writes Moel, the cost to install and adjust these machines on a factory floor is ten times their component cost and that stuff can be reduced more dramatically:
How much this integration costs varies widely. An often-cited rule of thumb is that a $50,000 robot will need $500,000 of integration costs before it is all said and done. Of course, these integration costs can be amortized over many robots, so perhaps a better estimate would be 3-5x the robot cost [...] But I do believe we are at an inflection pointthat will materially increase the capability of automation systems and substantially reduce programming, setup, and fixturing costs which are the largest cost element in most automation efforts. So instead of a measly 6% YoY cost reduction , we get 25-30% YoY declines, and automation Nirvana. Cont'd...
MesoGlue: Room Temperature Metallic Glue
From Hanchen Huang of Northeastern University:
MesoGlue is our revolutionary joining solution that lets you attach items together with a metal bond, at room temperature. This is like welding or soldering, but without the heat! The patented process gives you the strength and thermal/electrical conductance of a metal bond, with the ease of attachment of glue or tape. Surfaces are merely pressed together to form a very strong connection.
Our MesoGlue technology can be applied to nearly any flat surface. The surface can be rigid or flexible, and roll-to-roll processing is possible. We currently offer coating of two joining surfaces at our state of the art processing facility. Items of up to approximately 1 cubic foot can be accommodated.
MesoGlue Silver:
A pure silver bond offering the highest electrical and thermal conductivity. Formation of the bond requires moderate pressure.
MesoGlue Eutectic:
A bond made of primarily copper with other metals added to help the process. Formation of the bond requires only fingertip pressure.
(MesoGlue Homepage)
Getting Started with Collaborative Robots - Part 4 - Assess Your Potential Applications
Documenting the actual process will allow you to evaluate if the process can be automated. This will also give you a starting point on cell performance and improvement opportunities.
Records 496 to 510 of 554
First | Previous | Next | Last
Featured Product
T.J. Davies' Retention Knobs
Our retention knobs are manufactured above international standards or to machine builder specifications. Retention knobs are manufactured utilizing AMS-6274/AISI-8620 alloy steel drawn in the United States. Threads are single-pointed on our lathes while manufacturing all other retention knob features to ensure high concentricity. Our process ensures that our threads are balanced (lead in/lead out at 180 degrees.) Each retention knob is carburized (hardened) to 58-62HRC, and case depth is .020-.030. Core hardness 40HRC. Each retention knob is coated utilizing a hot black oxide coating to military specifications. Our retention knobs are 100% covered in black oxide to prevent rust. All retention knob surfaces (not just mating surfaces) have a precision finish of 32 RMA micro or better: ISO grade 6N. Each retention knob is magnetic particle tested and tested at 2.5 times the pulling force of the drawbar. Certifications are maintained for each step in the manufacturing process for traceability.
