4D-Printed Concept Car Will Predict Your Wishes

Viknesh Vijayenthiran for Discovery News:  New materials will also play a significant role in the further evolution of the car, according to BMW. This has already started with the increasing use of carbon fiber and other composites instead of conventional steel. Looking further forward, technologies such as rapid manufacturing and 4-D printing (3D-printed materials that change depending on conditions) will open up new possibilities. One of the more interesting aspects of the concept is a technology called Alive Geometry which consists of 4D-printed components that can change their shape and interact with the driver.   Full Article:

Plattform Industrie 4.0 and Industrial Internet Consortium Agree on Cooperation

Representatives of Plattform Industrie 4.0 and the Industrial Internet Consortium met in Zurich, Switzerland to explore the potential alignment of their two architecture efforts - respectively, the Reference Architecture Model for Industrie 4.0 (RAMI4.0) and the Industrial Internet Reference Architecture (IIRA). The meeting was a success, with a common recognition of the complementary nature of the two models, an initial draft mapping showing the direct relationships between elements of the models, and a clear roadmap to ensure future interoperability. Additional possible topics included collaboration in the areas of IIC Testbeds and I4.0 Test Facility Infrastructures, as well as standardization, architectures & business outcomes in the Industrial Internet. State Secretary, Matthias Machnig, Ministry for Economic Affairs and Energy: “We welcome the cooperation of both initiatives as an important milestone in the cooperation of companies internationally. The combined strengths of both IIC and Plattform Industrie 4.0 will substantially help to pave the way for a mutually beneficial development of a digitized economy for our international businesses.” Prof. Dr. Siegfried Russwurm, Technical Director of Plattform Industrie 4.0, CTO and Member of the Managing Board of Siemens AG, said„Collaborating with other initiatives is important, especially for Germany’s export-oriented economy. We are highly interested to cooperate intensively with others in order to pave the way for global standards. Cooperating with IIC – and with other consortia – is an important step in the right direction.”   Full Press Release:

Mobile Robotic Fabrication System for Filament Structures

The project Mobile Robotic Fabrication System for Filament Structures, developed by ITECH graduate Maria Yablonina, demonstrates a new production process for filament structures. It proposes multiple semi-autonomous wall climbing robots to distribute fiber filament, using any horizontal or vertical surface, or even existing architecture, to support the new structures. Compared to larger scale industrial robots that are limited by position and reach, these robots are enabled with movement systems and a collection of sensors that allow them to travel and interact accurately along typical ground, walls, roofs, and ceilings. One can imagine a fabrication process where an operator arrives to the scene with a suitcase housing all the necessary robots and materials to create a large structure. These agile mobile robotic systems move robotic fabrication processes beyond the constraints of the production hall, exposing vast urban and interior environments as potential fabrication sites.

Automotive Industry 4.0 - Disrupting the Industry?

Pascal Drescher  for The Market Mogul:  We all know what happened to Nokia and Motorola around a decade ago – are BMW, GM and Toyota the next to get disrupted? The automotive industry developed on an evolutionary path after Henry Ford’s game-changing introduction moving assembly line over a century ago, but the industry might soon get disrupted once more. There are currently several catalysts, rooted in technological advancements as well as in changes in consumer behaviours such as more and more powerful batteries and growing interest in environmentally friendly fuels, or self-driving vehicles. Furthermore, the sharing economy has reached the automotive industry with different services such as BMW’s DriveNow or autolib in Paris. Tesla is so far the most successful new entrant that took advantage of some those developments, but other companies from the Silicon Valley might put an even higher threat to established manufacturers such as BMW, Toyota or GM. What is likely to be the next big thing is the move towards automotive industry 4.0, that is marked by the convergence of automotive, technology and telecommunication industry, according to a Roland Berger study. The automotive industry is not the first to face such disruption, thinking about how iTunes revolutionised the music industry, or how Apple and Samsung with their Smartphones remodelled the telecom industry while previously leading companies such as Nokia had to face bankruptcy. And when thinking of technology and telecommunication, it is clear that it will be once more tech giants Apple and Google who are only waiting to jump into the market, leveraging their massive technological knowledge and financial base. As it is known, both already highly invested in developing self-driving vehicles, Apple under its “Project Titan” and Google’s autonomous vehicles are already driving through California.   Cont'd...

A New Boeing Patent Describes Levitating 3D Printing

By Lindsey Kratochwill for Popular Science:  Watching a 3D printer work can sometimes seem like magic--thin filaments slowly build up on top of a platform, turning into parts and figurines. Now, apatent published by aerospace company Boeing introduces an even more futuristic element: levitation. With this method, the object prints while floating in midair thanks to magnets or acoustic waves. A "nugget" or base gets printed first out into space, and then a cadre of 3D printers add more and more of the printing material. But why? Levitation is cool, yes, but it turns out there is also a practical purpose for a floating 3D printed object, at least according to Boeing's patent. The levitating object can be manipulated and turned more so than an object stuck to a platform can be, and using many printheads at the same time would ostensibly speed up the process.   Cont'd...

New Materials for Manufacturing: The Economist's Overview For 2015

From The Economist's Technology Quarterly: This is what some scientists describe as a “golden age” for materials. New, high-performing substances such as exotic alloys and superstrong composites are emerging; “smart” materials can remember their shape, repair themselves or assemble themselves into components. Little structures that change the way something responds to light or sound can be used to turn a material into a “metamaterial” with very different properties... ...When it comes to making chemical bonds, one element, carbon, is in a league of its own; a more or less infinite number of distinct molecules can be made from it. Chemists call these carbon-based molecules organic, and have devoted a whole branch of their subject—inorganic chemistry—to ignoring them. Mr Ceder’s Materials Project sits in that inorganic domain. It has simulated some 60,000 materials, and five years from now should reach 100,000. This will provide what the people working on the project call the “materials genome”: a list of the basic properties—conductivity, hardness, elasticity, ability to absorb other chemicals and so on—of all the compounds anyone might think of. “In ten years someone doing materials design will have all these numbers available to them, and information about how materials will interact,” says Mr Ceder. “Before, none of this really existed. It was all trial and error... ( full article )

Samsung to provide 'smart factory' solution in South Korea

Cho Mu-hyun for ZDNet:  Samsung Electronics will provide its smart factory solution for over a thousand small and medium-sized businesses in South Korea by 2017, the company announced. The South Korean tech giant will first provide the solution to 224 firms selected by the Center for Creative Economy & Innovation (CCEI), a state-run startup and small businesses accelerator program, starting this month. The CCEI has centres nationwide and works with almost all South Korean conglomerates to fund and support small enterprises with potential. Samsung will provide these firms with manufacturing execution systems and enterprise resource planning solutions. It will also provide its IT-based manufacturing solutions such as automated manufacturing, process 3D simulations, and CAD/CAM super-precision moulding machines. The firm plans to provide 450 companies with the solutions this year and over 1,000 by next year.  Cont'd...

NASA, Made in Space think big with Archinaut, a robotic 3D printing demo bound for ISS

Debra Werner for Space News:  Within five years, companies could begin in-orbit manufacturing and assembly of communications satellite reflectors or other large structures, according to Made in Space, the Silicon Valley startup that sent the first 3D printer to the International Space Station in 2014. As Made in Space prepares to send a second 3D printer into orbit, the company is beginning work with Northrop Grumman and Oceaneering Space Systems on Archinaut, an ambitious effort to build a 3D printer equipped with a robotic arm that the team plans to install in an external space station pod, under a two-year, $20 million NASA contract. The project will culminate in 2018 with an on-orbit demonstration of Archinauts ability to additively manufacture and assemble a large, complex structure, said Andrew Rush, Made in Space president. NASAs selected the Archinaut project, officially known as Versatile In-Space Robotic Precision Manufacturing and Assembly System, as part of its Tipping Points campaign, which funds demonstrations of space-related technologies on the verge of offering significant payoffs for government and commercial applications. Archinaut was one of three projects NASA selected in November that focus on robotic manufacturing and assembly of spacecraft and structures in orbit.  Cont'd...

Republican-Leaning Cities Are At Greater Risk Of Job Automation

​ By Jed Kolko for Five Thirty Eight:   More and more work activities and even entire jobs are at risk of beingautomated by algorithms, computers and robots, raising concerns that more and more humans will be put out of work. The fear of automation is widespread — President Obama cited it as the No. 1 reason Americans feel anxious about the economy in his State of the Union address last month — but its effects are not equally distributed, creating challenges for workers and policymakers. An analysis of where jobs are most likely to face automation shows that areas that voted Republican in the last presidential election are more at risk, suggesting that automation could become a partisan issue. So-called “routine” jobs — those that “can be accomplished by following explicit rules” — are most at risk of automation. These include both “manual” routine occupations, such as metalworkers and truck drivers, and “cognitive” routine occupations, such as cashiers and customer service reps.1 Whereas many routine jobs tend to be middle-wage, non-routine jobs include both higher-wage managerial and professional occupations and lower-wage service jobs.   Cont'd...

The making of: BionicANTs

What do ants and Industry 4.0 have in common? What challenges faced the engineers when it came to developing these delicate technology platforms? Take a look behind the scenes and dive into the world of the Bionic Learning Network... ( cont'd )

Industrial IoT Market Nears $132 Billion in 2020: Technavio

Pedro Hernandez for Datamation:  The Internet of Things (IoT) is expected to have a major, efficiency- and productivity-enhancing impact on how manufacturers and other companies in industrial settings conduct businesses. A new forecast from market research firm Technavio paints a rosy picture for IT vendors that specialize in industrial IoT. According to the analyst group, the market for industrial IoT software and services will reach nearly $132 in 2020. Between now and then, the market will expand at a compound annual growth rate (CAGR) of 7 percent. In terms of demand, Technavio has identified the Asia-Pacific (APAC) region as the largest market for industrial IoT. Last year, the industrial IoT market generated $38 billion in sales in the region, a number that will reach $54 billion in 2020. APAC countries are investing heavily, including South Korea, which plans to pour over $3.6 billion into the IoT by 2020.  Cont'd...

Nobilia uses IoT to create smart factory

Kitchen maker Nobilia has rolled out IoT and automation systems in its German factories to enable real-time tracking of furniture as it progresses through the manufacturing process. The company, which has distribution in Australia, is using Beckhoff automation technology that is powered by Intel processors. A barcode that is attached to furniture is encoded with details including processing steps, components required to be added to complete it, and logistics information such as where the finished product is to be delivered. “Each processing machine scans the barcode and retrieves the associated machining data from a central database. Data connecting the whole factory together makes it possible to produce 2700 kitchens daily,” Intel said in a blog post. “Through real-time tracking enabled by Intel IoT technologies, Nobilia knows exactly where each part is in the production process at any time. “If one of the manufacturing lines shuts down, parts are automatically rerouted to another line.”

Riddle of Cement's Structure is Finally Solved

From MIT News: Concrete is the world’s most widely used construction material, so abundant that its production is one of the leading sources of greenhouse gas emissions. Yet answers to some fundamental questions about the microscopic structure and behavior of this ubiquitous material have remained elusive.   Concrete forms through the solidification of a mixture of water, gravel, sand, and cement powder. Is the resulting glue material (known as cement hydrate, CSH) a continuous solid, like metal or stone, or is it an aggregate of small particles... ... Roland Pellenq, a senior research scientist in MIT’s department of civil and environmental engineering, director of the MIT-CNRS lab 2 hosted by the MIT Energy Initiative, and a co-author of the new paper, says the work builds on previous research he conducted with others at the Concrete Sustainability Hub (CSHub) through a collaboration between MIT and the CNRS. “We did the first atomic-scale model” of the structure of concrete, he says, but questions still remained about the larger, mesoscale structure, on scales of a few hundred nanometers. The new work addresses some of those remaining uncertainties, he says. ( full article )

Industry 4.0: What businesses need to know

By Barclay Ballard for ITProPortal:  In order for businesses to prepare for Industry 4.0, they first need to understand the technological driving forces behind it, including the Internet of Things. Although mainstream examples of IoT devices are relatively limited at the moment, in the future connected objects are expected to revolutionise a whole host of business sectors. In the same way that new manufacturing processes brought about huge upheaval during the Industrial Revolution, the Internet of Things is also predicted to bring wholesale changes to industry. “The Industrial Internet of Things (IIoT) has been described as a crucial step in the Fourth Industrial Revolution or Industry 4.0,” explains Martyn Williams, managing director of industrial automation software expert, COPA-DATA UK. “Using IoT technology, organisations are developing smarter infrastructures and building connected networks across entire manufacturing processes.” Some of the key changes predicted to emerge as the Internet of Things is adopted by industrial firms include the following:   Cont'd... 

UK 'risks losing out in Industry 4.0 race'

By PRW:  A leading trade body has warned that a lack of government planning was threatening the UK’s position at the forefront of Industry 4.0, also known as the fourth industrial revolution. A number of plastics companies in the UK and on the Continent have begun to develop products and processes that take into account developments in and around Industry 4.0 – also known as the ‘Internet of Things’. However research conducted by manufacturers’ organisation the EEF found that while 91% of companies surveyed believed that internet access was as important to their business as electricity and water supplies more than half reckoned connectivity was inadequate for the future. While the awareness of how important the internet was to a company’s operation was seen as a positive, the EEF highlighted that poor digital connectivity may prove to become a drag on future growth. Many companies were already having to pay a premium to ensure they had high-speed access, the trade body said.   Cont'd...

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