Is a Robot After Your Job?

Robots may be after your job, but you could be their boss.

New modular AM 'smart factory' from Concept Laser decouples pre-production and production

Benedict for 3Ders.org: Ā German metal 3D printing specialist Concept Laser has unveiled its new "smart factory" approach to additive manufacturing. The idea behind the Industry 4.0 "smart factory" is to decouple process stages, allowing tasks to be carried out in parallel and physically separate from one another. TheĀ AM Factory of Tomorrow, Concept Lasers modular additive manufacturing factory-building kit, has been designed to allow manufacturers to seamlessly incorporate additive manufacturing technologies into existing production lines or to develop new and efficient AM production spaces. The Lichtenfels-based company has now revealed new aspects of its advanced manufacturing concept, detailing how a move from theĀ sequentialĀ to theĀ parallelĀ could maximize production speed, cost-efficiency, and scalability. Ā Cont'd... Ā

Peugeot Teams Up With 3D Printing Startup for Parts and Possibly Full Cars

Daniel Bentley for Fortune:  French carmaker PSA said on Thursday a partnership with a U.S. 3D printing startup would lead to cheaper production of whole vehicle structures as well as parts for its models. The maker of Peugeot, Citroen and DS cars said it had agreed with Los Angeles-based Divergent 3D to develop metal printing processes for PSA production lines. Carlos Tavares, PSA’s chief executive, said this could “dramatically scale down the size and scope of our manufacturing footprint” and yield lighter, more profitable vehicles. The carmaker did not quantify any impact on production jobs. Industries from aerospace to healthcare use 3D printing for the production of metal and plastic components, while elaborate assemblies with moving parts often prove more difficult. Ford is among other carmakers exploring the technology.   Cont'd...

Safety solutions for intelligent human-robot collaboration

Fanny Platbrood for SafeToWork:   Human-robot collaboration (HRC) describes a work scenario in which humans and automated machines share and work in the same workspace at the same time. Driven by Industry 4.0, this model of collaboration promises highly flexible workflows, maximum system throughput and productivity, as well as economic efficiency. However, ensuring that HRC is actually able to live up to this promise requires exactly the right safety technology for the application in question. One of the major issues associated with Industry 4.0 is making work processes flexible. At the extreme end of the spectrum, this may involve manufacturing products in batch size 1 under industrial mass-production conditions – that is, manufacturing unique items on a conveyor belt.    Cont'd...

Automatic Lubrication Systems That Stand Up to Corrosive, Caustic Environments

The latest in automated lubrication systems ensure optimum equipment performance, even in harsh plant environments, and reduce unscheduled maintenance. Corrosive plant environments are among the most serious threats to many industries today, contributing to extensive production downtime and exorbitant maintenance costs.

IIoT and Industry 4.0 to Create Growth in Telerobotics in Manufacturing

Kagan Pittman for Engineering.com:  By now, we’re all be familiar with industrial robotics—but you might not have heard of telerobotics.  Telerobotics is all about the control of semi-autonomous robots from a distance, hence the prefix “tele-,” meaning “to or at a distance.”  Telerobotics and teleoperation are playing an increasingly meaningful role in industrial automation and the rapidly evolving industrial Internet of Things (IIoT) arena, according to industry researchers at Mind Commerce Publishing.  It’s also worth noting that there are various other supporting technologies that promise to accelerate the adoption of industrial robotics and improve process controlling and monitoring in IIoT environments. These technologies include hardware, such as sensors, activators and dynamic control interfaces such as exoskeleton gloves, as well as software, such as Big Data analytics and artificial intelligence (AI).   Cont'd...

Special News Report for International Manufacturing Technology Show 2016

New product announcements and news from IMTS 2016. Post your company news or read about what others are doing at the show.

The Manufacturing Process In 8 Easy Steps

The manufacturing process is a lot less intimidating when its broken down into a series of steps, so lets do that right now:

Oak Ridge tool takes world record for largest 3D-printed object

Michael Irving for New Atlas:  Oak Ridge National Laboratory (ORNL) is no stranger to impressive 3D printing feats, with a replica 1965 Shelby Cobra and a dwelling and vehicle which can power each other, already under its belt. Now a new plane wing trim-and-drill tool developed and 3D printed by ORNL has been certified by Guinness World Records as the largest solid 3D printed item. Made from carbon fiber and ABS thermoplastic composite materials, the new tool measures 17.5 x 5.5 x 1.5 ft (5.3 x 1.7 x 0.5 m) and weighs around 1,650 lb (748 kg). To meet the requirements of the record, the item needed to be one solid piece of 10.6 cubic ft (0.3 cubic m), which a Guinness World Records judge confirmed at a ceremony.   Cont'd...

Intensive Failure Analysis Optimizes CNC Spindle Performance and Life

Comprehensive failure analysis and detailed documentation are indispensable tools in preventing recurring spindle failures, and can lead to improved performance.

Why manufacturing will make or break the future of energy

Lauren Hepler for GreenBiz:  From solar panels a decade ago to energy storage today, the history of clean tech is littered with capital-intensive concepts poised to radically alter the relationship between industrialized society and the environment. But why do these widely heralded breakthroughs always seem to limp along so slowly when it comes to actually hitting the market? The dreaded "valley of death" between conception and commercialization is one increasingly recognized explanation, dooming novel technologies to relegation in never-ending pilot projects as follow-on investment lags. For Mark Johnson, the Department of Energy's resident innovation expert, the real problem often boils down to production. That is, not just inventing a new energy-centric technologies, but making sure those new tools can be reliably made in a cost-effective manner.   Cont'd...

Going Beyond 3D Printing to Add a New Dimension for Additive Manufacturing

Lawrence Livermore National Laboratory:  A team of Lawrence Livermore National Laboratory researchers has demonstrated the 3D printing of shape-shifting structures that can fold or unfold to reshape themselves when exposed to heat or electricity. The micro-architected structures were fabricated from a conductive, environmentally responsive polymer ink developed at the Lab. In an article published recently by the journal Scientific Reports (link is external), lab scientists and engineers revealed a strategy for creating boxes, spirals and spheres from shape memory polymers (SMPs), bio-based "smart" materials that exhibit shape-changes when resistively heated or when exposed to the appropriate temperature. Lab researcher Jennifer Rodriguez examines a 3D printed box that was "programmed" to fold and unfold when heated While the approach of using responsive materials in 3D printing, often known as "4D printing," is not new, LLNL researchers are the first to combine the process of 3D printing and subsequent folding (via origami methods) with conductive smart materials to build complex structures.   Cont'd...

Welcome to the International Manufacturing Technology Show

No article can do this show justice, especially with over 2,000 exhibitors utilizing 1.3 million square feet of show floor.

New technologies reshape production lines

LINSEY MILLER & CHRISTOF WEHNER OF ARTESYN EMBEDDED TECHNOLOGIES, originally Published on Embedded Computing Design:  Whether people call it Industry 4.0, Industrial Internet of Things (IIoT), or networked production, they are all talking about coming changing paradigms in the industrial network. Today there are several single-task workstations, manned by humans or robots, which are connected to a higher-level enterprise resource planning (ERP) system. However, that hierarchy is on the cusp of changing massively in the near future to accommodate newer, more intelligent technologies spanning multiple segments of the production line.   Cont'd...

Making a Splash in Water-Resistant Digital Devices

The growing trend of waterproofing portable electronic devices has led fastener manufacturers to discover a low-cost solution.

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Supply Chain - Featured Product

ResinDekĀ® TRIGARDĀ® ESD ULTRA FOR HIGH-TRAFFIC ROBOTIC APPLICATIONS

ResinDek® TRIGARD® ESD ULTRA FOR HIGH-TRAFFIC ROBOTIC APPLICATIONS

To maximize the productivity of an autonomous mobile robot (AMR) or automatic guided vehicle (AGV) deployment, it's critical to create the optimal environment that allows the vehicles to perform at their peak. For that reason, Cornerstone Specialty Wood Products, LLC® (www.resindek.com) created the TriGard® ESD Ultra finish for its ResinDek® engineered flooring panels. The TriGard ESD Ultra finish is ideal for high-traffic robotic applications characterized by highly repetitive movement patterns and defined travel paths.