Aylward Enterprises Highlights Bulk Handling Capabilities with Bulk Product Conveyor and BPC Sorter
New Bern, NC - Aylward Enterprises, a recognized leader in oral solid dose (OSD) packaging automation, highlights two complementary bulk handling solutions engineered to optimize product transfer and inspection prior to feeding: the Bulk Product Conveyor (BPC) and the BPC Sorter. Designed to seamlessly integrate with upstream feeding systems, these accessories deliver reliable product transport, chip removal, and automated inspection, helping manufacturers maintain high throughput and product quality across pharmaceutical, nutraceutical, and healthcare operations.
The Bulk Product Conveyor transports bulk tablets from a 32-liter capacity hopper directly to the feed system, ensuring continuous production flow. Standard features include a vacuum attachment for chip removal and de-dusting, along with a low-level product sensor that enables automatic loading, reducing operator intervention and downtime. By maintaining consistent product delivery, the BPC enhances efficiency and supports smooth line performance in high-volume packaging environments.
Building on this functionality, the BPC Sorter incorporates an integrated sorting system for enhanced quality control. Capable of handling both tablets and softgels, it removes chipped and partial product, as well as under- and oversized units, before material reaches the feed system. By eliminating defective pieces at the source, the BPC Sorter safeguards downstream equipment, ensures uniformity, and improves overall batch integrity.
Together, the Bulk Product Conveyor and BPC Sorter provide manufacturers with scalable, user-friendly solutions that increase automation, reduce manual handling, and maintain product quality at every stage of the feeding process. With robust construction and cGMP-ready designs, these systems exemplify Aylward's commitment to advancing efficiency and compliance in solid-dose packaging operations.
To learn more about the Bulk Product Conveyor, BPC Sorter, and other accessories that improve solid-dose packaging performance, visit www.aylwardenterprises.com.
About Aylward Enterprises
Aylward Enterprises is a U.S.-based engineering and manufacturing company specializing in high-speed feeding, counting, and packaging systems for oral solid dose products. Founded in 1977, Aylward is widely recognized as the inventor of the dedicated blister feeder and the 100% count-accurate tablet counter. With operations in North Carolina and a European base in Germany, Aylward provides custom-engineered solutions to pharmaceutical, consumer healthcare, and contract packaging markets worldwide. As part of the ELMACH Group, Aylward integrates advanced feeding and inspection systems with scalable, cost-efficient blister and cartoning equipment to deliver complete, performance-optimized packaging lines for regulated production environments.
For more information, visit www.aylwardenterprises.com.
Featured Product
