Enhancing Manufacturing with Product Traceability Systems

Product traceability systems allows you to track your supply movements from end-to-end, meaning you can track products to where they were packed, or back through their functional way.

In this Article, we are going to look into traceability in manufacturing, why it's important, the benefits, and how you can apply it. 

What's Product Traceability Systems in Manufacturing?


Traceability is the procedure of tracking (and establishing) all your raw resources, parts, and finished goods throughout your manufacturing process.  The term itself is joined together from "Trace" and "Capability" and is used to describe the capability to track products by all manufacturing sector, but is most frequently used in sector dealing with perishable goods, like cosmetics or food supply.

Having a product traceability systems program for manufacturing in place will allow you to find literal information on a product, such as:

  • Suppliers

  • Products

  • Examination notes

  • Manufacturing details

  • Time spent at each workstation

  • Distributors


There Are Two Perspectives When It Comes to Product Traceability:


Chain Traceability

This is forward and backward product traceability. Meaning manufacturers are able to track products ranging from raw resources to the end user.

As well as the consumers or distributors can understand where the item is coming from.

Internal Traceability 

Product traceability with a limited area, for instance, as covering one specific part of the supply chain. For illustration, if you use outsource manufacturing, the information you admit about their factors is an internal traceability program.

Why is Product Traceability Systems in Manufacturing Important to Apply?

It surely feels like exciting times when the hard work has paid off, and you notice your business are growing, and the number of items you are currently  manufacturing, that is expanding too. However, it only takes one batch of defective products to enter the market to:

  • Driveaway clients

  • Damage your brand

  • Hurt your bottom line

  • Undo all your hard work


If, it's going to be insolvable to effectively recall a imperfect or polluted item, If you do not have a system in place to track products. That's why having systems in place to ameliorate product traceability is essential.

Not just for products that have a short shelf life but for products that will come outdated due to technological advancements. You might suppose that you do not need a traceability program since you do not vend perishable goods. But, it'll help you ameliorate product effectiveness and product quality control, as you 'll have real- time visibility to understand where problems arise, for example, as bottlenecks in manufacturing.

Now you know what product traceability in manufacturing is and what can be if you do not apply it. However, what are the advantages of product traceability systems in the manufacturing industry?

How to Track Production in Manufacturing? 

Product traceability systems in manufacturing involves covering the process of creating goods from start to finish, including the raw resources used, work-in-progress (WIP), and finished goods. There are several manufacturing traceability styles and tools that can be used to track product in manufacturing, but some of the most popular are:

Production Planning and Control 

This involves creating a manufacturing plan outlining the product schedule,  resources demanded, and the sequence of operations needed to produce the product. Having a strategic plan will help you in allowing you to track progress and determine any delays or issues that may arise in the future.

Manufacturing System

The product traceability systems for manufacturing tracks product in real time,  furnishing a detailed view of the manufacturing process, from raw resources to finished products. This system can track product criteria for example, as:

  • Cycle time

  • Downtime

  • Machine application


Barcode and RFID Systems

Barcoding and RFID systems are used to track and trace solutions for  products manufacturing process. These systems can identify each item and its position, allowing for real-time supply operation and product traceability.

Kanban System 

The Kanban system is a visual system that uses cards or other visual cues to  gesture when resources need to be replenished or when a particular task needs to be completed. Manufacturing traceability results like this can help to reduce lead times and increase product effectiveness.

Lean Manufacturing Principles

Lean principles involve streamlining product processes to exclude waste and increase effectiveness. You can optimize the product process and track progress more effectively by relating and barring backups.

By enforcing these styles and tools, manufacturers can track product more totally and efficiently, leading to increased productivity and profitability.

Benefits of Traceability in Manufacturing


Let us discuss some of the advantages of using the product traceability systems in your business.

Root Cause Analysis 

Having your product data from end-to-end implies you can execute an in-depth analysis of your manufacturing routes to observe the root cause of any issue. This will enable you to see in which areas of your product are underperforming and help you make changes to ameliorate your manufacturing lead time. For illustration, if some finished products have  faults, you will have an overview of your entire product line so you can pinpoint where the faults are present, such as:

  • The items that missed a specific process, for example, a quality check

  • A new team member is making miscalculations and needs to be trained

  • A defective tool or machine needs repairing


Constant Enhancement

Moving on from the root cause analysis leverage of using product traceability, you can also adopt constant enhancement into your item inflow system. A constant enhancement system is basically a form of lean manufacturing. Yet, the biggest difference is that with constant, you and your  team members will take responsibility for relating inefficiencies on the shop  floor, developing plans, and enforcing advancements for future product runs.

Cloud manufacturing software will be a crucial tool for aiding you in gathering accurate and real time data on your manufacturing, so you can execute regular checkups on your functions for making sure that your item is always running easily. Constant enhancement in manufacturing is perfect for those looking to:

  • Eliminate waste

  • Implement green manufacturing into their business


Value Stream Mapping 

Value stream mapping, also known as material and information inflow mapping, is a lean operation system for helping you understand your manufacturing process and how to redesign it to get the most value from manufacturing. The value stream chart is a traceability system that helps you in covering your:

  • Operation steps

  • The amounts of raw materials demanded

  • The time the product spends at each workstation


Since product traceability in manufacturing observers how your products move through your shop floor, it lends itself well to designing your value stream mapping. Doing this will help you get a fine picture of your operations and more of an idea of what could be bettered on your product lines.

Conclusion 


Product traceability in manufacturing is tracking and covering product's journey from raw accoutrements  to end-users. It ensures quality, safety, and compliance with regulations. enforcing traceability requires incorporating unique identifiers like barcodes or RFID markers and data capture and  operation systems.

Aeologic Technologies offers acclimatized traceability  solutions to streamline these processes, enabling real-time visibility, reducing  pitfalls, and enhancing functional effectiveness. Embrace Aeologic Technologies expertise to strengthen your manufacturing operations with  flawless product traceability and gain a competitive advantage in the market. Take the first step towards a more transparent and optimized manufacturing process with Aeologic Technologies cutting- edge solutions!

Featured Product

ResinDek® TRIGARD® ESD ULTRA FOR HIGH-TRAFFIC ROBOTIC APPLICATIONS

ResinDek® TRIGARD® ESD ULTRA FOR HIGH-TRAFFIC ROBOTIC APPLICATIONS

To maximize the productivity of an autonomous mobile robot (AMR) or automatic guided vehicle (AGV) deployment, it's critical to create the optimal environment that allows the vehicles to perform at their peak. For that reason, Cornerstone Specialty Wood Products, LLC® (www.resindek.com) created the TriGard® ESD Ultra finish for its ResinDek® engineered flooring panels. The TriGard ESD Ultra finish is ideal for high-traffic robotic applications characterized by highly repetitive movement patterns and defined travel paths.