The innovative solution automates the stacking of mixed-size products onto a single pallet, enabling flexibility, efficiency, and seamless integration into existing processes without operational disruption.

Allentown/Las Vegas, USA - FlexLink, a Coesia company and leading provider of material handling solutions, will introduce its AI-driven Mixed Palletizer at PACK EXPO Las Vegas, September 29 to October 1, 2025, at the Las Vegas Convention Center (West Hall, Booth W-1064). The innovative solution automates the stacking of mixed-size products onto a single pallet, enabling flexibility, efficiency, and seamless integration into existing processes without operational disruption.

Designed for industries such as e-commerce, logistics, and consumer goods, the Mixed Palletizer supports "free-flow" palletizing, where products arrive without a predefined order. Using advanced artificial intelligence (AI), the system calculates the optimal placement of each box to create stable, space-efficient pallets. This approach eliminates the need for process
changes, allowing customers to integrate the technology within their existing infrastructure.

Enhancing efficiency and safety
The Mixed Palletizer is a fully automated system that eliminates the need for repetitive manual palletizing tasks, improving workplace safety and enabling employees to focus on higher-value activities. By combining real-time data processing with complete control over robotic trajectories, the solution delivers stable pallet builds with optimal productivity and energy efficiency, reducing operational costs and maximizing return on investment.

Flexible, scalable, and future-ready
Engineered for adaptability, the Mixed Palletizer can handle a wide variety of product types, sizes, and configurations. Its scalability allows businesses to respond quickly to changes in demand, making it an ideal choice for operations that require both high performance and operational agility. Unlike traditional systems or those using static algorithms, the AI-based approach ensures faster optimization and greater flexibility in meeting diverse customer requirements.

"The Mixed Palletizer enables companies to improve efficiency and safety without altering existing processes," says Marco Andriano, CEO of FlexLink Americas. "Its AI optimizes pallet stability, space use, and productivity, helping businesses speed up fulfillment, protect workers, and achieve a stronger return on investment."

Key benefits of the FlexLink Mixed Palletizer
• Easy integration: Works within existing processes without requiring layout or infrastructure changes.
• Free-flow operation: Accepts products without predefined order for on-the-fly pallet optimization.
• Workplace safety: Fully automated to reduce repetitive manual tasks and related injury risks.
• Optimized efficiency: AI-driven decision-making improves throughput, stability, and space use.
• Cost savings: Maximized return on investment through streamlined palletizing operations.
• Scalable performance: Handles diverse product types and adjusts to fluctuating demand.

Visitors and media representatives are invited to experience the Mixed Palletizer and other Coesia innovations at Booth W-1064 during PACK EXPO Las Vegas 2025. Alongside FlexLink, Coesia will showcase new launches from Hapa, MGS, and R.A Jones, plus a comprehensive portfolio of automation solutions from ACMA, Citus Kalix, G.D, Norden, Volpak, Amaco, Enflex, and partner PWR.

About FlexLink
FlexLink, a Coesia company, headquartered in Gothenburg, Sweden, is a global leader in material handling solutions, helping manufacturers worldwide improve efficiency and safety in production. Operating in 27 countries and partnering with businesses in over 60, FlexLink delivers innovative systems that support smarter production processes.

About Coesia:
Coesia, with its headquarters based in Bologna, Italy, consists of a group of companies specializing in highly innovative industrial and packaging solutions. Coesia's companies are leaders in the fields of advanced automatic machines, packaging materials, industrial process solutions, and precision gears. Coesia's customers operate in a wide range of industries, such as aerospace, ceramics, pharmaceuticals, electronics, healthcare, automotive, tobacco, food and beverage, consumer, and luxury goods.