With the Material Flow Starter Kit, companies can automate material transport in sheet metal production // Mobile robots move the material stored on pallets from station to station // The solution is easy to install and operate, and will be introduced to North America at FABTECH 2025 in Chicago

Farmington, Conn., September 4, 2025 - Automating material transport in manufacturing poses challenges for many companies. Typically, this process requires an organization to digitize and network its entire manufacturing process - an investment not every company can afford. With the Material Flow Starter Kit, high-tech company TRUMPF has developed a solution that is easy to use and requires less installation effort. With this solution, mobile robots transport the material through the production process. The vehicles can be controlled via a web application that works on any mobile device in the user's network. TRUMPF is showcasing the solution for the first time in North America at FABTECH. The trade show will also serve as the solution's product launch in this market.

"With the Material Flow Starter Kit, production employees can concentrate more on value-adding activities at the machines," says Walter Kampitsch, automation group manager at the TRUMPF Smart Factory in Hoffman Estates, Illinois. "Transport orders for the mobile robot can be created with just a few clicks in the web app. This alleviates the shortage of skilled workers while also increasing productivity in sheet metal processing."

Machine operators can easily request vehicles via a web app

The Material Flow Starter Kit allows the mobile robots to access up to nine stations. These include machines in the sheet metal production area, as well as manual workstations or the shipping area. Up to eight transfer points can be specified for the goods to be transported to each station. As soon as a production employee wants to transport the parts they have processed, they request the mobile robot via the web app. This enables them to transfer the workpieces to the vehicle on a pallet trolley without needing to leave their workstation. The mobile robot can transport loads of up to one ton, making it suitable for the majority of components in sheet metal production. Changes to the route plan, for example if a machine changes location, can be carried out by the customer themselves using an included software.

Intelligent control system facilitates setup

When commissioning the system, a service technician guides the mobile robot through the factory with a tablet. During this process, the vehicle scans the environment with its built-in sensors and creates a virtual map of the factory. The technician then creates the route with its associated process steps at each individual station such as bending, punching and laser cutting in the software tool. In the final step, the web application seamlessly sends the transport order to the vehicle. This allows the mobile robot to navigate autonomously and safely through the production process.

Solution prepares companies for the TRUMPF software Oseon

The Material Flow Starter Kit is suitable for companies that want to digitalize their production in stages. "Once companies have gained initial experience with the Material Flow Starter Kit, we recommend introducing TRUMPF's Oseon software. This allows them to synchronize the material flow with the production plan. This way, the material always automatically goes to where it is needed - without disruptions and paperwork," says Kampitsch.

TRUMPF relies on strong partners
TRUMPF developed the Material Flow Starter Kit in cooperation with its partner SAFELOG. In doing so, the high-tech company combined its expertise in sheet metal production with SAFELOG's expertise in intralogistics. Thanks to the partnership, TRUMPF customers can also use SAFELOG's other robot solutions for their smart factory.