The customer required precision rotary axis control in the lowest profile form factor for multiple sequential robot arm joints. Key additional requirements included minimal movement at start-up to report absolute position...
Celera Motion Case Study – Precision Rotary Axis Control
Contributed by | Celera Motion
The Challenge
The customer required precision rotary axis control in the lowest profile form factor for multiple sequential robot arm joints. Key additional requirements included minimal movement at start-up to report absolute position, and minimal signal cabling keep the overall arm size as small as possible.The Solution
A series of custom-sized PCB-based encoder modules with FPGA control and BiSS communication interfaces was developed by MicroE, each featuring two standard ChipEncoder™ readheads and a Micro Motion Absolute™ (MMA) rotary grating disk. MMA grating technology employs a standard 40 micron pitch incremental counting track, coupled with a reference track where each index is uniquely spaced. With only a small movement at start-up, multiple index marks are detected, and the measured spacing is compared to a lookup table in firmware to determine the absolute position.The Benefit
The output of the two encoders are averaged for improved rotational accuracy, and absolute position is determined at start-up with minimal axial rotation. BiSS serial communication protocol allows each successive robot joint to be connected in a daisy-chain arrangement, rather than having dedicated bus cables for each axis, which along with the small size of the ChipEncoder helps reduce the overall size of the each joint. High speed serial communication (32MHz clock, 1µsec update rate) assures high robot responsiveness to the operator’s commands.Specifications
| PCB Diameter | 20mm |
| Scale Diameter | 15mm |
| Total Module Height | 13.8mm |
| Serial Interface | BiSS C |
| Clock Rate | 32 MHz |
| Position Update Rate | 1µsec |
| Resolution | 85,280 CPR (15.2 arc-sec; 73.7µrad) |
| Cable Wire Count | 5 twisted pairs, 32AWG |
The content & opinions in this article are the author’s and do not necessarily represent the views of ManufacturingTomorrow
Comments (0)
This post does not have any comments. Be the first to leave a comment below.
Featured Product
MRPeasy - ERP for Small Manufacturers That Delivers Results
Always know what you have in stock and what you'll need to fulfill orders. Never forget to order parts on time or fail to notice a late delivery from your vendor. Easily create manufacturing orders and schedule them automatically according to resource availability or delivery deadline. Generate accurate cost and lead time estimates and provide customers with quick quotes. Receive notifications when orders are late or inventory levels reach a critical point. Ensure seamless communication between sales, production, warehousing, procurement, administration, and finance. Integrate with popular accounting, CRM, and e-commerce apps. MRPeasy is an ERP software for small manufacturers that gives you all that and more. Our users report a 54% average improvement in the overall performance of their business and a 42% increase in on-time deliveries. Try for free, no credit card needed.
