iBase-t Study Shows: Lack of Roadmap the Biggest Hurdle for Manufacturers Looking to Digitally Transform

iBase-t, the company that simplifies how complex products are built and maintained, today announced the results of an original survey of more than 100 discrete manufacturing executives in the U.S., which found that a lack of a clearly defined roadmap is the biggest challenge for manufacturers looking to digitally transform their operations.

iBase-t, the company that simplifies how complex products are built and maintained, today announced the results of an original survey of more than 100 discrete manufacturing executives in the U.S., which found that a lack of a clearly defined roadmap is the biggest challenge for manufacturers looking to digitally transform their operations.


A full 60% of respondents said they did not have a clear understanding of the model-based enterprise (MBE), which employs CAD systems, Product Lifecycle Management (PLM) systems and Manufacturing Execution Systems (MES) to help manufacturers fully digitize their operations.

Respondents confirmed that although paperless manufacturing and digital transformation are very important priorities, more than two-thirds (67%) of manufacturers reported that less than half of their operations are digital.

"Manufacturers have increased their digital investment over the past few years and accelerated the adoption of emerging technologies but without a clearly defined roadmap, companies struggle to reach their ultimate goal of becoming a model-based enterprise," said Naveen Poonian, CEO of iBase-t. "Establishing a model-based enterprise is a long-term endeavor that many companies in complex discrete manufacturing should be undertaking now, if they wish to remain relevant in the future. Having an actionable path will allow them to reach this goal."

"Manufacturers who adopt a model-based enterprise strategy will realize improved traceability and agility, faster delivery, greater efficiency, and lower costs," said Jeff Gleeson, MBE expert and retired executive at leading aerospace company, Lockheed Martin. "If you're a manufacturer who wants a competitive advantage, the question isn't whether you should embrace MBE, but when."

Beyond a lack of understanding of what MBE is, the survey found that more than half (54.5%) of respondents lack the interoperability across operations to adopt an MBE strategy. An additional 55% said that their manufacturing systems are not mature enough to support MBE. To learn more about the model-based enterprise architecture, please attend our MBE webinar series.

Other Key findings:

According to the survey, 62% of total respondents said that they believe paperless manufacturing is "very important" to their organization.

The top four goals for manufacturers heading into 2024 are efficiency (66%), on-time delivery (66%), done-right first time (49%) and profitability (47%). An MBE strategy empowers manufacturers to reach all of these goals.


Resources:

View more information read: Manufacturing Transformation Reaches 'Tipping Point' as Survey Finds Lack of Clear MBE Roadmap

Methodology
iBase-t's independent research was conducted in August of 2023 across the US. In total, more than 100 manufacturers (from the aerospace & defense, medical device, industrial equipment, electronics and ship building sectors) provided feedback.

Featured Product

FLIR Si1-LD - Industrial Acoustic Imaging Camera for Compressed Air Leak Detection

FLIR Si1-LD - Industrial Acoustic Imaging Camera for Compressed Air Leak Detection

The FLIR Si1-LD is an easy-to-use acoustic imaging camera for locating and quantifying pressurized leaks in compressed air systems. This lightweight, one-handed camera is designed to help maintenance, manufacturing, and engineering professionals identify air leaks faster than with traditional methods. Built with a carefully constructed array of MEMS microphones for high sensitivity, the Si1-LD produces a precise acoustic image that visually displays ultrasonic information, even in loud, industrial environments. The acoustic image is overlaid in real time on a digital image, allowing you to accurately pinpoint the source of the sound, with onboard analytics which quantify the losses being incurred. The Si1-LD features a plugin that enables you to import acoustic images to FLIR Thermal Studio suite for offline editing, analysis, and advanced report creation. Field analysis and reporting can also be done using the FLIR Acoustic Camera Viewer cloud service. Transferring of images can be managed via memory stick or USB data cable. Through a regular maintenance routine, the FLIR Si1-LD can help facilities reduce their environmental impact and save money on utility bills.