Metallized Carbon Corporation Offers Modern Carbon-Graphite Self-Lubricating Materials Ideal for Aerospace Gearbox Face Seals

Offering a low coefficient of friction and good wear properties in a high speed environment

Metallized Carbon Corporation, a global leader in the manufacture of oil-free, self-lubricating, mechanical carbon-graphite materials for severe service lubrication applications, offers a variety of materials ideal for in aerospace gearbox applications, which run the hydraulic pumps, generators, and air conditioning compressors. Metcar materials feature a low coefficient of friction and good wear properties in a high speed environment, making them an excellent choice for aircraft gearbox face seals.

To seal the oil lubricant within the gearbox and protect it from leaking where shafts enters and exits, most aircraft gearboxes use face seals, which usually contain a carbon-graphite stationary ring and a silicon carbide or stainless steel rotating ring. Metcar materials are an excellent choice for todays gearbox seal face designs, which use dynamic "lift-off" to reduce seal face wear and friction. All Metcar materials are impermeable and thus able to support the dynamic film used.
Metcar M-45 features excellent thermal conductivity, which gives it the ability to maintain lower seal face temperatures. Other grades, including antimony-impregnated Metcar Grade M-346 and carbon-impregnated Metcar Grade M-133, are frequently used in gearbox seals to avoid seal face blistering or to improve the seals resistance to coking. Metcar continually develops new grades to improve upon the materials existing capabilities.
"Self-lubricating mechanical carbon materials are favored by aerospace design engineers because they stand up very well in the high speed and limited lubrication environments found in aircraft gearboxes," said President and CEO, Matthew Brennan. "Metcars modern carbon-graphite materials are formulated with an eye to minimizing common problems associated with seal face wear, frictional heat, blistering, and coking, especially at temperatures higher than 400°F (204° C)."
About Metallized Carbon Corporation
Since its inception in 1945, Metallized Carbon Corporation has been manufacturing high-quality, dependable bearing solutions for severe operating environments. With over 50 years of Application Engineering experience, Metallized Carbon offers the field expertise and data necessary to provide The Solid Choice for Lubrication® in a wide variety of industries, supplying completely machined components as well as materials for customer machining. Metallized Carbon is ISO certified and produces the Metcar brand of solid, oil-free, self-lubricating materials.
For additional information about the company and its services, please visit us online at www.metcar.com or call (914) 941-3738.

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T.J. Davies' Retention Knobs

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Our retention knobs are manufactured above international standards or to machine builder specifications. Retention knobs are manufactured utilizing AMS-6274/AISI-8620 alloy steel drawn in the United States. Threads are single-pointed on our lathes while manufacturing all other retention knob features to ensure high concentricity. Our process ensures that our threads are balanced (lead in/lead out at 180 degrees.) Each retention knob is carburized (hardened) to 58-62HRC, and case depth is .020-.030. Core hardness 40HRC. Each retention knob is coated utilizing a hot black oxide coating to military specifications. Our retention knobs are 100% covered in black oxide to prevent rust. All retention knob surfaces (not just mating surfaces) have a precision finish of 32 RMA micro or better: ISO grade 6N. Each retention knob is magnetic particle tested and tested at 2.5 times the pulling force of the drawbar. Certifications are maintained for each step in the manufacturing process for traceability.