Time for Monumental Thinking in Additive
Karen Haywood Queen for AdvancedManufacturing.org: The limits of CAD and CAE tools and the STL file format are holding manufacturers back
As additive manufacturing emerges from a long infancy, the industry is grappling with a key challenge: A file format and design tools from the 20th century are being asked to do 21st century jobs.
“The industry was a hobby industry for 25 years and it’s starting to grow up,” said Kirk Rogers, technology leader at GE.
“You made a 3D model and it had a cool factor—Mickey Mouse or a little chess piece—it was awesome to look at,” said Kenneth Church, CEO of the R&D engineering firm Sciperio, as well as the 3D printing firm nScrypt. “What if I made it functional? Cont'd...
With 3D printers and nanofingers, HP Labs builds a new future
Stephen Shankland for CNet: Get ready for the third chapter in the book of Silicon Valley.
During the first chapter, innovation in Silicon Valley was about atoms, carving up silicon wafers into the electronic transistors that started the computing revolution. The second one, more ethereal, brought the triumph of internet services like Facebook and Google.
To be competitive now, a company must blend both approaches. That's the view of HP Chief Engineer Chandrakant Patel, who rose through the HP Labs ranks over 30 years to secure 151 patents and become the company's chief engineer.
"The 21st century will require Silicon Valley to be a cyber-physical valley," Patel said. Cont'd...
Smart Factory Hackathon: Talented data-science specialists develop solutions for the factory of the future
Press Release via AutomotiveWorld: “Data drives our production – you innovate from our data” is the motto of the Smart Factory Hackathon, which was held at the Audi Forum Ingolstadt from October 19 to 21. Talented young data-science specialists from the fields of IT, mathematics and engineering developed innovative software solutions for the factory of the future, based on genuine but anonymized data sets from Audi’s production. On Friday afternoon, the winners of the IT competition were awarded their prizes: The “Happy Unicorns” team won first prize with its idea on the subject of container management.
The Smart Factory Hackathon is a programmers’ marathon in which participants work out digital solutions and prototypes for genuine application cases over a period of 24 hours. For the competition, more than 20 departments from the pre-series center, toolmaking, paint shop, assembly and logistics had provided anonymized data sets with which the teams had to work. The results were assessed by a jury of four Audi experts and the startup consultant Thorsten Weber from “UnternehmerTUM,” the center for innovation and startups at the Technical University of Munich. The teams then presented their ideas to an audience. The winners were decided equally by the jury assessment and the audience’s votes. Cont'd...
3D printing hack: Researchers crash drone with sabotaged propeller
Conner Forrest for TechRepublic: University researchers were able to sabotage a drone by hacking the computer controlling the 3D printer that made its parts, according to a research paper released Thursday. By changing the design of the propellor before printing, they caused the $1,000 drone to "smash into the ground" and break, shortly after take off.
The paper, titled dr0wned - Cyber-Physical Attack with Additive Manufacturing, was a joint effort from researchers at Ben-Gurion University of the Negev (BGU), the University of South Alabama, and Singapore University of Technology and Design. In the paper, the researchers explained how they committed the cyberattack, and what the attack could mean for the future of 3D printing security.
Using a phishing attack, the researchers gained access to the PC that was connected to the 3D printer. Cont'd...
GE opening microfactory in Chicago to build industrial prototypes
Robert Channick for the Chicago Tribune: GE is opening a microfactory in Chicago to turn big industrial ideas into small-batch prototypes. The Chicago manufacturing facility, set to open in December, will be the first for Fuse, a new GE crowdsourcing initiative to create and build innovative industrial products. One of the first challenges on the Fuse drawing board, for example, is finding a new way to quickly inspect a hot jet engine between flights.
"The idea of reaching out to the online community really accelerates how we introduce new products," said Axel Grippo, Fuse's inaugural general manager. The microfactory will be housed inside the mHub technology incubator, and will employ a staff of about 15 to 20 once manufacturing gets up to speed, Grippo said. The first prototype is expected to roll out early next year. Cont'd...
5 key trends in the global smart factory market
Abhishek Budholiya for Embedded Computing Design: Smart factories are being touted as the future of manufacturing. Continuous advancement in machine intelligence is expected to bring about a fourth industrial revolution, expected to offer a wide range of benefits, including greater efficiency, flexibility, and safety.
The global smart factory market was valued at nearly $52 billion in 2014 and is expected to expand at over 13 percent compound annual growth rate (CAGR) in the next ten tears. Let’s take a look at some key insights on the global smart factory market.
First, smart factories are gaining traction in the automotive and transportation sector. Tightening profit margins and stringent guidelines have made automotive manufacturing a highly competitive market. Cont'd...
Give a 3D printer artificial intelligence, and this is what you'll get
Dyllan Furness for Digital Trends: A London-based startup has combined some of today’s most disruptive technologies in a bid to change the way we’ll build the future. By retrofitting industrial robots with 3D printing guns and artificial intelligence algorithms, Ai Build has constructed machines that can see, create, and even learn from their mistakes.
When CEO and founder Daghan Cam was studying architecture, he noticed a disconnect between small-scale manufacturing and large-scale construction. “On one side we have a fully automated production pipeline,” Cam explained at a recent conference in London. “On the other side we’re completely dependent on human labor.” With the emergence of more efficient printing technologies, he thought there must be a better way.
“We wanted to push the boundaries of how intricate we could design things through computation and how we could create them through 3D printing,” Cam said. Cont'd...
Fujitsu to sell 'smart' factory systems in China
Nikkei Asian Review: Japan's Fujitsu will partner with Chinese group Shanghai Yidian to sell factory management systems in China, where the government is promoting such technology as a way to cope with a shrinking labor force and improve manufacturing quality.
These systems fall into the realm of "internet of things" -- networks of machines, such as factory robots or appliances, that can collect and share data.
The municipal-government-run Shanghai Yidian group comprises nearly 150 companies making electronic components, lighting and other products. Some of the group's factories have already adopted Fujitsu software that allows managers to monitor equipment in real time. These systems track energy usage as well as any problems the machines encounter. Cont'd...
Adidas Shows Off First Shoe Made In Its German Smart Factory
Designed to provide the ultimate fit, the adidas Futurecraft M.F.G. shoe represents the first high performance footwear to come out of the adidas SPEEDFACTORY in Germany, heralding a new era in footwear crafting while providing greater precision, unique design opportunities and high performance. Welcome to the future.
Adidas, meanwhile, plans to open its second Speedfactory next year in the Atlanta area.
Home 3D Printing 'Just Not There Yet' Admits MakerBot
Alex Cranz for Gizmodo: MakerBot was going to change the world. It was going to bring 3D-printing, long a product limited to designer offices and workshops, into the home (or at least the garage). But earlier today, under a veil of marketing speak and glitzy videos, the company announced a new focus on commercial—not consumer—products, and in so doing, finally admitted what we’ve all known for a while. No one really wants a 3D printer in their house.
CEO Jonathan Jaglom called MakerBot’s event an “an overall repositioning” for the brand. That’s a market savvy way of saying MakerBot is abandoning the home and hobbyist and embracing offices and schools. Later, when I asked about MakerBot’s former dream of getting 3D printers into people’s homes Jaglom’s answer seemed to come easily, the consumer market’s “just not there yet.” Cont'd...
Bosch, SAP team up for Industry 4.0
Peter Gutierrez for IoT Hub: Bosch and SAP will combine their expertise on cloud technologies and software solutions to make inroads into the Internet of Things and Industry 4.0 markets.
Customers will be able to use SAP’s HANA database platform within Bosch’s IoT Cloud, which the companies hope will enable large-scale data processing for IoT applications in real-time.
Bosch’s IoT microservices will also be made available in SAP’s HANA cloud platform, providing multiple device and component connectivity. Cont'd...
Industry 4.0: Cloud driving the rise of machines
From BizCommunity: The technologies defining the 'Fourth Industrial Revolution', more commonly referred to as Industry 4.0, are being powered by cloud infrastructures. The Oracle Cloud: Opening up the Road to Industry 4.0 report has found that from robotics to artificial intelligence, businesses view the cloud as a blank canvas upon which to build their innovation strategies.
[Industry 4.0: Cloud driving the rise of machines] The research investigated how companies in EMEA are managing the transition to Industry 4.0 and sheds light on which technologies they are investing in to continue succeeding in the data-driven age.
The majority of businesses are currently implementing, or plan to implement new innovation strategies:
• 62% have or plan to implement robotics technology
• 60% have or plan to work with artificial Intelligence
Most companies also recognise a cloud infrastructure is required to bring these technologies to life – 60% believe an enterprise cloud platform provides the opportunity for organisations to capitalise on innovation such as robotics and artificial intelligence. Cont'd...
3D printed designs easily stolen by nearby smartphone
Jack Loughran for E&T: 3D printers have been shown to be vulnerable to attack by smartphones that can steal designs by being within close proximity during the printing process.
A study from the University at Buffalo, USA explored security vulnerabilities in 3D printing, also called additive manufacturing, which analysts say will become a multibillion-dollar industry employed to build everything from rocket engines to heart valves.
"Many companies are betting on 3D printing to revolutionise their businesses, but there are still security unknowns associated with these machines that leave intellectual property vulnerable," said assistant professor Wenyao Xu, who worked on the project. Cont'd...
GE speeds up 3D printing push with bids for SLM, Arcam
Johannes Hellstrom and Maria Sheahan for Reuters: General Electric launched bids on Tuesday to buy two of the world's top makers of machines for metal-based 3D printing - Sweden's Arcam and Germany's SLM Solutions - for a total $1.4 billion to bolster its position in the fast-growing technology.
3D printing has been used to build prototypes for decades but has become more widespread for industrial mass production in recent years, with uses including the production of dental crowns, medical implants and light aircraft parts.
GE has long been one of the main proponents of industrial 3D printing, using it to make fuel nozzles for its new LEAP jet engine in what marked a big step in using the technology in mass production. Cont'd...
This new 3D-printing pen draws with wood, copper, and bronze
James Vincent for The Verge: 3Doodler's 3D-printing pens have always had a lot of potential (who doesn't want a souped-up glue gun that can draw 3D structures in midair?), but in our hands-on with the pens, their rough build quality means they come across more as toys than serious design tools. The company's latest model, the 3Doodler Pro, wants to shake up this perception, offering professional users more control, faster-setting plastics, and a whole new range of materials to work with.
Some of the new filaments on offer are pretty wild, too. 3Doodler says the Pro supports materials including wood, copper, bronze, nylon, and polycarbonate. Obviously, this doesn't mean you'll be sticking a length of dowel in the back of the Pro to draw tiny pieces of wooden furniture — instead, these new materials blend elements of their namesake into the plastic standard filament. Cont'd...
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