The Biggest Challenges of Data-Driven Manufacturing

Willy C. Shih and Helmuth Ludwig for Harvard Business Review:  The widespread deployment of low-cost sensors and their connection to the internet has generated a great deal of excitement (and hype) about the future of manufacturing. The internet of things (IoT) and industrial internet in the United States, Industrie 4.0 in Germany, and 物"网 (wù lián wăng) in China are all centered on the application of big data and analytics to creating the next generation of manufacturing: using data to reduce costs through next generation sales and operations planning, dramatically improved productivity, supply chain and distribution optimization, and new types of after-sales services. In fact, IoT is at the peak of Gartner’s 2015 hype cycle, which suggests the next phase will be disillusionment, and it will be years before we see real productivity gains. We believe data-driven manufacturing is indeed the next wave that will drive efficient and responsive production systems. But to get beyond the hype, managers need to understand some underlying challenges and paradigm shifts. While there are a multitude of challenges on the road to successful implementation, we think there are four especially important ones.   Cont'd...

Survey 2016

By taking this 1 minute survey you will help us grow and find the advertisers that you are most interested in. This is an anonymous survey and your email address will not be sold.

Why ECM is so Crucial Within the Manufacturing Sector

An Enterprise Content Management (ECM) system has the ability to reduce "scrap and rework," improve quality, help ensure regulatory compliance, track employee or customer certifications, and increase worker safety.

How Custom Warehouse Labels Increase Efficiency

With the right warehouse labeling strategy, a facility manager can greatly improve operations and increase efficiencies at every level.

China's Big Bid For Germany's Industry 4.0 Technology

Klaus E. Meyer for Forbes:  Midea, the Chinese household appliances (“white goods”) manufacturer just made what analysts called an ‘incredibly high’ bid for German robot maker Kuka. This acquisition would take the Chinese investor right to the heart of Industry 4.0 : Kuka is a leading manufacturer of multifunctional robots that represent an important building block for enterprises upgrading their factories with full automation, the latest human-machine interface functionality, and machine-to-machine communication. Midea want a 30% stake in Kuka and have offered €115 per share. Kuka’s shares traded at €84 the day before and had already increased 60% since the beginning of the year. This offer values Kuka at €4.6 billion, which means Midea’s 30% stake would be worth €1.4 billion – on par with Beijing Enterprise’s February 2016 takeover of recycling company EEW which was the largest Chinese acquisition of a German firm to-date. Midea’s takeover bid underscores Chinese interest in German Industry 4.0 technology; in January 2016, ChemChina paid €925 million for Munich-based KraussMaffei machine tools, in part because of their advances into Industry 4.0. Recent smaller Chinese acquisitions in the German machine tool industry, which include the partial acquisitions of H.Stoll by the ShangGong Group and of Manz by the Shanghai Electric Group are, in part, motivated by the objective to partake in the latest Industry 4.0 developments.   Cont'd...

A Soft Control Architecture: Breakthrough in Hard Real-Time Design for Complex Systems

In the relentlessly changing world of technology, several important advances and trends have emerged that allow OEMs to transition to a soft control architecture that will not only move them away from dependence on FPGAs and DSPs, but also change the basis of competition in the equipment and machine tool industries.

Sensors Expo 2016 And The Missing Secret Ingredient

In addition to the extremely popular and educational track presentations there will be both new and updated tracks, five unique pre-conference Symposia, ably presented by 90+ experts in their respective fields.

German manufacturers take aim at smart factories, mass customization

TOMOHISA TAKEI, Nikkei staff writer:  It has been five years since Industry 4.0, the fourth industrial revolution, was first unveiled at the Hannover Messe industrial technology trade fair in Germany.      Industry 4.0 was more of a conceptual model at that time. This year, however, the trade show witnessed an emerging trend toward "smart factories" that can provide mass customization.      On April 25, SEW-Eurodrive's booth at Hannover Messe drew crowds of visitors. The German industrial motor maker demonstrated its automated vehicles for next-generation assembly plants, what it calls the "Lean Smart Factory."      In SEW-Eurodrive's demonstration, about 10 such "smart vehicles" moved about as five workers assembled products. One vehicle approached its target worker, displayed a procedure on its screen and instructed the worker to do the assembly work. After the worker completed the task, the vehicle received the product and moved on to another worker in charge of the next process.      These smart vehicles were connected over a network and programmed at the company factory. But it looked as if the products themselves were driving the vehicles and moved to where the tasks needed to be done. SEW-Eurodrive has already introduced the system at its factory in the southwestern German town of Graben-Neudorf, intending to make individually tailored products in the future.   Cont'd...

5 Real-Time, Ethernet-Based Fieldbuses Compared

This paper seeks to determine which standard offers the best value and has the best chance of being viable in the long term.

Hannover Messe showcases Industry 4.0 innovations

By Mike Bacidore, editor in chief for Control Design:  How are you getting your share of the pie that is the $227 quadrillion Industrial Internet of Things (IIoT)? That’s a lot of money, and there’s plenty to go around, so what are you doing to cash in on this next industrial revolution? OK, to be fair, I made up that number. But, unless you’re a research analyst or someone putting together Q3 forecasts for your business unit, you didn’t even give that number a second thought. And you probably shouldn’t. It doesn’t really matter. That number is as justifiable as it is arbitrary. Just pick an amount and then create a scenario and a timetable you can defend. “If you torture data long enough, it will confess,” Ronald Coase once said. The famed British economist also believed that the study of real-world markets was much preferred to speculating on theoretical ones. In reality, this bold new landscape of connectivity has yielded opportunities for revenue streams steered by embankments of innovation. Nowhere was that more evident than at Hannover Messe in Germany, where Industry 4.0—the preferred European term, which includes IIoT, cyberphysical systems and more—was impossible to avoid and insistent in its resolve.   Cont'd...

These Five Exponential Trends Are Accelerating Robotics

Alison E. Berman for Singularity Hub:   If you've been staying on top of artificial intelligence news lately, you may know that the games of chess and Go were two of the grand challenges for AI. But do you know what the equivalent is for robotics? It's table tennis. Just think about how the game requires razor sharp perception and movement, a tall order for a machine. As entertaining as human vs. robot games can be, what they actually demonstrate is much more important. They test the technology's readiness for practical applications in the real world—like self-driving cars that can navigate around unexpected people in a street. Though we used to think of robots as clunky machines for repetitive factory tasks, a slew of new technologies are making robots faster, stronger, cheaper, and even perceptive, so that they can understand and engage with their surrounding environments. Consider Boston Dynamic’s Atlas Robot, which can walk through snow, move boxes, endure a hefty blow with a hockey stick by an aggressive colleague, and even regain its feet when knocked down. Not too long ago, such tasks were unthinkable for a robot. At the Exponential Manufacturing conference, robotics expert and director of Columbia University’s Creative Machine Labs, Hod Lipson, examined five exponential trends shaping and accelerating the future of the robotics industry.    Cont'd...

A New Breed of Speed Reducer

Basically the drive works like a harmonic gear, the most distinctive difference is the flexible spline is now replaced by rollers to generate needed wave motion.

Three ways to leverage IIoT

Scott Stone for Plant Engineering:  The Internet of Things (IoT) will significantly alter manufacturing, transportation, distribution and other industrial sectors over the next decade, according to the World Economic Forum. We've only hit the tip of the iceberg in terms of the ways Internet-connected devices will transform these industrial sectors. To put a number on the anticipated growth of Industrial Internet of Things (IIoT) over the next few years, Accenture places conservative spending estimates at $500 billion worldwide by 2020. Forward-thinking businesses are already leveraging the power of the IIoT and reaping the benefits. When used effectively, it allows companies to better manage their operation, increase production and transform business for the better. Let's take a look at how industrial organizations should be harnessing IIoT to set their businesses up for future growth.   Cont'd...

Why an Open "Plug-and-Play" Platform is The Answer for Industrial Automation

These days almost all industrial automation engineers fall victim to three toolset options to build their applications

Full 5-axis or 3 + 2 Machining: Which is Right for You?

Both 5-axis and 3 + 2 machining have advantages and can help make you more profitable by improving efficiency on your current production jobs.

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Automation & Networking - Featured Product

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