US Manufacturers Too Slow to Adopt Industry 4.0: BCG Study

Industry Week:  U.S. manufacturers recognize the potential of the digital technologies known collectively as Industry 4.0 to create value, but they are largely approaching the opportunity in piecemeal fashion and may miss out on the significant business benefits these technologies offer, according to new research from the Boston Consulting Group (BCG). Nearly 90% of manufacturing leaders surveyed by BCG regarded adopting Industry 4.0 technologies as a way to improve productivity, but only about one in four see opportunities to use these advances to build new revenue streams. Many are pursuing isolated initiatives scattered throughout the company, BCG found in its new report, "Sprinting to Value in Industry 4.0," without a clear vision and coordination from the top.   Cont'd...

How to Choose a Controller for Motor Applications

For many engineers, pulling all the parts together - the controller with embedded or separate algorithms, the drivers, and the MOSFETs - is a multidisciplinary task, and one for which they don't want to "reinvent the wheel."

The Pursuit of the Perfect Part

While those in additive manufacturing know that there are many technical aspects to their craft, they also realize training is necessary to manufacture quality parts.

Researchers 3D print working drone with embedded electronics

The Engineer:  Researchers at Nanyang Technological University, Singapore (NTU Singapore) have 3D printed a ready-to-fly drone with embedded electronics using an aerospace-grade material. The electronics were incorporated in the drone during the 3D printing process, which employs Stratasys’ ULTEM 9085, a high strength, lightweight FDM (fused deposition modelling) material certified for use in commercial aircraft.   Cont'd...

Closing tech gaps can fortify advanced manufacturing, save $100 billion

FRAN WEBBER FOR NATIONAL INSTITUTE OF STANDARDS AND TECHNOLOGY (NIST):  To spur significant innovation and growth in advanced manufacturing, as well as save over $100 billion annually, U.S. industry must rectify currently unmet needs for measurement science and "proof-of-concept" demonstrations of emerging technologies. This is the overall conclusion reached by economic studies funded by the National Institute of Standards and Technology (NIST) of four advanced manufacturing areas used to create everything from automobile composites to zero-noise headsets. "Gaps in the technology infrastructure--including the lack of reliable measurement and test methods, scientifically based standards, and other formal knowledge and tools--limit advanced manufacturing's further development and adoption," said NIST economist Gary Anderson, coordinator of the economic studies prepared by RTI International (link is external), an independent nonprofit research institute.  Cont'd...

Hospital to get first dedicated 3D tissue-printing facility

Steve Dent for enGadget:  You still can't get a 3D-printed liver transplant made from your own cells, but an Australian hospital is trying to push the tech into the mainstream. The Queensland University of Technology (QUT) in Brisbane is building a dedicated "biofabrication" space where doctors and researchers can develop tech to model and print cartilage, bone and other human tissue. "It will be the first time a biomanufacturing institute will be co-located with a high-level hospital," said Australian Minister of Health Cameron Dick. The facility will occupy two floors of the hospital and use state of the art tissue manufacturing tech in surgery procedures. "Our vision for healthcare is that the biofabrication institute will pave the way for 3D printers to sit in operating theaters, ready to print tissue as needed, in our hospitals of the future," Dick said.   Cont'd...

The Audi smart factory of the future

Jason Siu AutoGuide.com:  Audi is developing a “Smart Factory” where robots will work together with humans to build cars. The German automaker first talked about its Smart Factory last year, envisioning a plant with human-robot collaboration, 3D printed parts, drone material transport and piloted cars that drive themselves off the production lines. A new video has been released that gives us a glimpse into that factory, proving that it’s not as far-fetched as you might think. In fact, Audi appears to be making great progress with drones transporting steering wheels, although it may not seem very effective in the video.   Cont'd...

Innovative Technologies In Composite Building Construction

Cutting-edge polymer science and innovative construction methodologies are being leveraged in composite building construction to solve a broad range of issues associated with water treatment processing and other application challenges.

Samsung SDS releases AI-based smart factory system

Yoon Sung-won for KoreaTimes:  Samsung SDS has launched its artificial intelligence (AI)-based smart factory system service Nexplant, the company said Wednesday. The system integration service affiliate of Samsung Group highlighted that the new service will help clients maximize production efficiency as the AI system analyzes manufacturing problems in real time. "Before the domestic release of the service, we have already drawn high interest from manufacturing businesses in overseas countries including the United States and India," Lee Jae-cheol, smart factory business director and senior vice president of Samsung SDS, said in a statement. "We will expedite business expansion on the global stage." In developing the Nexplant system, Samsung SDS said it has tapped into its expertise in manufacturing process optimization systems that it has accumulated during the last three decades while providing them to plants run by other Samsung affiliates.   Cont'd...

High Efficiency Motors

To understand the concept of high efficiency motors, you must first know how to calculate efficiency and the losses associated with the motor components themselves.

CNC Inspection Software Reduces Time Needed to Machine Composite Parts

PowerInspect has dramatically improved our ability to locate and align parts with complex curved surfaces

Tesla is buying a German engineering company to automate factories

Matthew DeBord for Business Insider:  On Tuesday, Tesla announced that it will acquire Grohmann Engineering, a German automated manufacturing company. The terms of the deal, which is subject to German regulatory approval, weren't disclosed. In a statement, Tesla described Grohmann as a "world-renowned engineering company in Prüm, Germany, which will become Tesla Grohmann Automation."   Cont'd...

Manufacturing's Productivity Myth

Justin Fox for Bloomberg:  The U.S. manufacturing sector is far from the basket case it is sometimes made out to be on the campaign trail. But it's important to realize that it isn't exactly going gangbusters, either. The everything's-OK line about U.S. manufacturing goes something like this: Yes, lots of manufacturing jobs (7.3 million, to be precise-ish) have been lost since employment in the sector peaked in 1978, but real manufacturing output is at an all-time high. So the manufacturing sector is doing fine -- it's just that thanks to automation and other technological advances it has gotten much more productive and thus doesn't need as many workers.   Cont'd...

Hall Effect Technology Reaches a New Level

For electrical motors with variable speed drives, fine current control in varying operating temperatures improves speed and torque control and can also provide energy savings of up to 30% or more.

Maintaining Precision At Varying Temperatures

High precision transducers are increasingly in demand due to high-performance industrial applications such as precision motor controllers, metering, measurement accessories and test equipment for medical equipment such as scanners and MRI machines.

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