Special Tradeshow Coverage for PACK Expo International

PACK Expo will be held from November 6th - 9th in Chicago, Illinois. This ManufacturingTomorrow.com Special Tradeshow report aims to bring you news, articles and products from this years event.

OMRON to Introduce 15,583 Models in 7 Categories to World, Second Wave of FA Devices Built on Common Design Platform

OMRON Corp., based in Kyoto City, will introduce to the world on October 3, 2016, a total of 15,583 models, in 7 categories, as the second wave of factory automation (FA) control devices built on a common design platform for unified product specifications.  Based on a wide range of products, OMRON has been continuing to work for the innovation of making control panels which house and control FA devices on the production front line. OMRON unified the design and size of FA devices, and introduced products in April 2016 which are built with the company's proprietary wiring technology "Push-In Plus Terminal Block" for device and control panel makers in need of "downsizing and space-saving" of FA devices and control panels, "expedited delivery," and "response to globalization."   Full Press Release:  

IMTS 2016 - Takeaways

Many of the OEMs were showing how their smart products and processes were driving new business models like servitization (manufacturing firms developing the capabilities to provide services and solutions that supplement their traditional product offerings) and new "power-by-the-hour" offerings.

Is a Robot After Your Job?

Robots may be after your job, but you could be their boss.

New modular AM 'smart factory' from Concept Laser decouples pre-production and production

Benedict for 3Ders.org: German metal 3D printing specialist Concept Laser has unveiled its new "smart factory" approach to additive manufacturing. The idea behind the Industry 4.0 "smart factory" is to decouple process stages, allowing tasks to be carried out in parallel and physically separate from one another. The AM Factory of Tomorrow, Concept Laser's modular additive manufacturing factory-building kit, has been designed to allow manufacturers to seamlessly incorporate additive manufacturing technologies into existing production lines or to develop new and efficient AM production spaces. The Lichtenfels-based company has now revealed new aspects of its advanced manufacturing concept, detailing how a move from the sequential to the parallel could maximize production speed, cost-efficiency, and scalability. Cont'd...

Peugeot Teams Up With 3D Printing Startup for Parts and Possibly Full Cars

Daniel Bentley for Fortune:  French carmaker PSA said on Thursday a partnership with a U.S. 3D printing startup would lead to cheaper production of whole vehicle structures as well as parts for its models. The maker of Peugeot, Citroen and DS cars said it had agreed with Los Angeles-based Divergent 3D to develop metal printing processes for PSA production lines. Carlos Tavares, PSA’s chief executive, said this could “dramatically scale down the size and scope of our manufacturing footprint” and yield lighter, more profitable vehicles. The carmaker did not quantify any impact on production jobs. Industries from aerospace to healthcare use 3D printing for the production of metal and plastic components, while elaborate assemblies with moving parts often prove more difficult. Ford is among other carmakers exploring the technology.   Cont'd...

Safety solutions for intelligent human-robot collaboration

Fanny Platbrood for SafeToWork:   Human-robot collaboration (HRC) describes a work scenario in which humans and automated machines share and work in the same workspace at the same time. Driven by Industry 4.0, this model of collaboration promises highly flexible workflows, maximum system throughput and productivity, as well as economic efficiency. However, ensuring that HRC is actually able to live up to this promise requires exactly the right safety technology for the application in question. One of the major issues associated with Industry 4.0 is making work processes flexible. At the extreme end of the spectrum, this may involve manufacturing products in batch size 1 under industrial mass-production conditions – that is, manufacturing unique items on a conveyor belt.    Cont'd...

Automatic Lubrication Systems That Stand Up to Corrosive, Caustic Environments

The latest in automated lubrication systems ensure optimum equipment performance, even in harsh plant environments, and reduce unscheduled maintenance. Corrosive plant environments are among the most serious threats to many industries today, contributing to extensive production downtime and exorbitant maintenance costs.

IIoT and Industry 4.0 to Create Growth in Telerobotics in Manufacturing

Kagan Pittman for Engineering.com:  By now, we’re all be familiar with industrial robotics—but you might not have heard of telerobotics.  Telerobotics is all about the control of semi-autonomous robots from a distance, hence the prefix “tele-,” meaning “to or at a distance.”  Telerobotics and teleoperation are playing an increasingly meaningful role in industrial automation and the rapidly evolving industrial Internet of Things (IIoT) arena, according to industry researchers at Mind Commerce Publishing.  It’s also worth noting that there are various other supporting technologies that promise to accelerate the adoption of industrial robotics and improve process controlling and monitoring in IIoT environments. These technologies include hardware, such as sensors, activators and dynamic control interfaces such as exoskeleton gloves, as well as software, such as Big Data analytics and artificial intelligence (AI).   Cont'd...

Special News Report for International Manufacturing Technology Show 2016

New product announcements and news from IMTS 2016. Post your company news or read about what others are doing at the show.

The Manufacturing Process In 8 Easy Steps

The manufacturing process is a lot less intimidating when it's broken down into a series of steps, so let's do that right now:

Oak Ridge tool takes world record for largest 3D-printed object

Michael Irving for New Atlas:  Oak Ridge National Laboratory (ORNL) is no stranger to impressive 3D printing feats, with a replica 1965 Shelby Cobra and a dwelling and vehicle which can power each other, already under its belt. Now a new plane wing trim-and-drill tool developed and 3D printed by ORNL has been certified by Guinness World Records as the largest solid 3D printed item. Made from carbon fiber and ABS thermoplastic composite materials, the new tool measures 17.5 x 5.5 x 1.5 ft (5.3 x 1.7 x 0.5 m) and weighs around 1,650 lb (748 kg). To meet the requirements of the record, the item needed to be one solid piece of 10.6 cubic ft (0.3 cubic m), which a Guinness World Records judge confirmed at a ceremony.   Cont'd...

Intensive Failure Analysis Optimizes CNC Spindle Performance and Life

Comprehensive failure analysis and detailed documentation are indispensable tools in preventing recurring spindle failures, and can lead to improved performance.

Why manufacturing will make or break the future of energy

Lauren Hepler for GreenBiz:  From solar panels a decade ago to energy storage today, the history of clean tech is littered with capital-intensive concepts poised to radically alter the relationship between industrialized society and the environment. But why do these widely heralded breakthroughs always seem to limp along so slowly when it comes to actually hitting the market? The dreaded "valley of death" between conception and commercialization is one increasingly recognized explanation, dooming novel technologies to relegation in never-ending pilot projects as follow-on investment lags. For Mark Johnson, the Department of Energy's resident innovation expert, the real problem often boils down to production. That is, not just inventing a new energy-centric technologies, but making sure those new tools can be reliably made in a cost-effective manner.   Cont'd...

Going Beyond 3D Printing to Add a New Dimension for Additive Manufacturing

Lawrence Livermore National Laboratory:  A team of Lawrence Livermore National Laboratory researchers has demonstrated the 3D printing of shape-shifting structures that can fold or unfold to reshape themselves when exposed to heat or electricity. The micro-architected structures were fabricated from a conductive, environmentally responsive polymer ink developed at the Lab. In an article published recently by the journal Scientific Reports (link is external), lab scientists and engineers revealed a strategy for creating boxes, spirals and spheres from shape memory polymers (SMPs), bio-based "smart" materials that exhibit shape-changes when resistively heated or when exposed to the appropriate temperature. Lab researcher Jennifer Rodriguez examines a 3D printed box that was "programmed" to fold and unfold when heated While the approach of using responsive materials in 3D printing, often known as "4D printing," is not new, LLNL researchers are the first to combine the process of 3D printing and subsequent folding (via origami methods) with conductive smart materials to build complex structures.   Cont'd...

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Materials & Processes - Featured Product

 SAS Automation - Robotic End-of-Arm Tooling

SAS Automation - Robotic End-of-Arm Tooling

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