Metal additive manufacturing software 'Amphyon' uses simulations to offset printing distortions

Benedict for 3Ders.org:  German startup Additive Works is developing a simulation-based preprocessing software for metal additive manufacturing. The “Amphyon” software package, currently in beta, uses a four-step approach which enables manufacturers to predict and avoid potential deformations in their printed parts. As the metal additive manufacturing industry expands its collective wealth of knowledge and experience, users of SLM 3D printers are becoming less likely to create faulty printed parts. While a complete amateur might make the mistake of printing an unsupported or weak structure which exhibits radical contortions before it has even left the print bed, most makers now know a few things about stress points, deformations, and how to avoid bad prints. Despite these advancements, problems still persist even for the most advanced users of laser-based 3D printers. Problems such as residual stresses, deformations, and insufficient part density can occur frequently and, due to various design, material, and hardware factors, can often be hard to predict.  Cont'd...

Autodesk Introduces 2017 CAM Products for Industrial Manufacturing

Updated Delcam FeatureCAM, PowerMill and PartMaker Software Now Part of Autodesk Manufacturing Portfolio.

Aerospace Manufacturing: A Need to Innovate, But No One to Do the Work

In the face of increased global competitiveness, the pressure to innovate is on. Given this pressure and the industry's disappearing labor force, A&D executives are turning to automation to ensure the consistent productivity of their facilities.

Do the benefits of robotics outweigh the heavy demands on infrastructure?

Ben Rossi for Information Age:  Robotics has already been deployed in manufacturing to great effect for over a decade, performing delicate and precise tasks with greater accuracy than humans. But now cutting-edge robots and other smart machines are set to join forces with the rapidly expanding Internet of Things, which Gartner estimates will total 25 billion devices by 2020. In healthcare, robotic services are already operating pharmacy dispensers and robotic trolleys are now deployed in a growing number of hospitals. In hospitality, robots deliver services such as drinks dispensing and automated trolley deliveries. Robots have even made their way into education, where they are being deployed successfully as a tutor, tool or peer in learning activities. But what impact will this large-scale adoption of robotics have on existing networks as they encounter inevitable further strain?  Cont'd...

Design Automation Reduces Manufacturing Lead Time for Fenestration Products Manufacturers

Design automation is highly beneficial to such industries that develop products which although look the same, have the provision of customization for specific customer requirements.

3D Hubs, an online marketplace for local 3D printing, scores $7M Series B

Steve O'Hear for TechCrunch:  3D Hubs, an online marketplace for 3D printing services, is tapping into two recent trends enabled by industrial 3D printing: the rapid prototyping of new products, and the move to personalised and bespoke production. The Amsterdam-headquartered startup connects those requiring 3D printing with local 3D printers, both through its website that lets you order 3D printing jobs online, including getting a real-time quote, and via an API that enables companies to automate short production runs of products on-demand. The latter, of course, is also powering “zero-inventory” manufacturing: products are only produced on a per-order basis (and in some instances are also fulfilled directly to the end customer), which is another trend that is starting to gain traction.  Cont'd...

Robots in Manufacturing Applications

Standard robot models are now mass-produced, making them more available to meet the ever-increasing demand. These robots are more straightforward, and more conducive to plug and play installation.

Industry 4.0 Needs a New Generation of 3D Tools

"Digital Factory" solutions - blazing the trail for new manufacturing technologies and production concepts.

Robotics, automation, and how a strong network is needed to connect it all up

Manish Sablokk for IoTTech:  Cutting-edge robots and other advanced smart machines are set to be added into the rapidly expanding Internet of Things, which is projected to reach 25 billion devices by 2020. Robotics has already been used in manufacturing to great effect for over a decade, performing delicate and precise tasks with a higher success rate than humans. With advancements such as 'deep learning' robots, delivery drones and ubiquitous knowledge-sharing between machines, widespread robotics adoption is becoming far more feasible. In healthcare, there are already robotic services in operation with automated pharmacy dispensing and robotic trolleys - robots that can navigate between floors and even call the lift using a Wi-Fi sensor. The hospitality sector has also been a keen adopter of robotics to deliver services and in education, robots are being deployed successfully as a tutor, tool or peer in learning activities, providing language, science and technology education.  Cont'd...

Industrial digitisation on fast track

The New Indian Express: In a move to build the digital enterprise, the digitisation in industrial sector is  set to grow to 65 percent in the next five years as it is a priority of most CEOs in the industry, according to a PwC report. According to PwC Industry 4.0 report, more than half of the industrial companies in India are using data analytics and over 90 per cent expect data to impact their decision-making in five years. Globally, digitisation is expected to rise to 72 per cent from 33 per cent, the report noted. It is also noted that around 39 percent of the companies plan to invest more than 8 percent of their annual revenues in digital programmes in the next five years.  Cont'd...

Method for Calculating Moment Loads on Linear Actuators

With the actual equipment, there are various kinds of equipment conditions and driving conditions for electric actuators and cylinders and thus, it is very difficult to explain all the operating conditions.

Is There a Tomorrow for Manufacturing in the United States?

Operators will soon be able to test and optimize the machine settings for the next product in line in the virtual world before they make the physical change-over.

Using Silicon in Lithium Ion Batteries to Increase Capacity

We have demonstrated the ability to electrospin liquid CHS into silicon nanowires that when blended with carbon lead to performance comparable to that achieved by CVD grown silicon nanowires but at reduced cost and simplified scaling.

Where do you get the I/O for the IIoT?

Nick Butler, National Instruments for ControlDesign:  Data is the heart of all Internet of Things systems, including systems deployed into industrial environments. When we talk about making the aging electrical grid smarter or the factory of the future more efficient, what we’re really after are insights that can make our equipment and infrastructure smarter and more efficient. And to deliver these incredibly valuable insights, which will result in millions of dollars in savings, uptime or operational efficiency, we need data. Lots of it. We also need complex, computationally intensive algorithms that scour the data to find trends, patterns and anomalies (Figure 1). While these algorithms and analysis routines are a very important piece of the IIoT puzzle, the best data scientists in the world cannot predict equipment failures without enormous amounts of data.   Cont'd...

How Embedded Devices and the Cloud Are Leading a Paradigm Shift in Manufacturing and Production

This cannot be a simple extension of todays processes, but needs to be a complete rethink of how manufacturing and production systems are designed to take full advantage of the cloud and the analytics that it brings to bear.

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Engineering - Featured Product

FLIR Si1-LD - Industrial Acoustic Imaging Camera for Compressed Air Leak Detection

FLIR Si1-LD - Industrial Acoustic Imaging Camera for Compressed Air Leak Detection

The FLIR Si1-LD is an easy-to-use acoustic imaging camera for locating and quantifying pressurized leaks in compressed air systems. This lightweight, one-handed camera is designed to help maintenance, manufacturing, and engineering professionals identify air leaks faster than with traditional methods. Built with a carefully constructed array of MEMS microphones for high sensitivity, the Si1-LD produces a precise acoustic image that visually displays ultrasonic information, even in loud, industrial environments. The acoustic image is overlaid in real time on a digital image, allowing you to accurately pinpoint the source of the sound, with onboard analytics which quantify the losses being incurred. The Si1-LD features a plugin that enables you to import acoustic images to FLIR Thermal Studio suite for offline editing, analysis, and advanced report creation. Field analysis and reporting can also be done using the FLIR Acoustic Camera Viewer cloud service. Transferring of images can be managed via memory stick or USB data cable. Through a regular maintenance routine, the FLIR Si1-LD can help facilities reduce their environmental impact and save money on utility bills.

Manufacturing and Automation - Featured Company

Teledyne FLIR

Teledyne FLIR

Teledyne FLIR designs, develops, manufactures, markets, and distributes technologies that enhance perception and awareness. We bring innovative sensing solutions into daily life through our thermal imaging, visible-light imaging, video analytics, measurement and diagnostic, and advanced threat detection systems. Teledyne FLIR offers a diversified portfolio that serves a number of applications in government & defense, industrial, and commercial markets. Our products help first responders and military personnel protect and save lives, promote efficiency within the trades, and innovate consumer-facing technologies. Teledyne FLIR strives to strengthen public safety and well-being, increase energy and time efficiency, and contribute to healthy and intelligent communities.