New Ultrasonic 3D Printing Process Can Create and Print High-Tech Composite Materials

Scott J Grunewald for 3DPrint.com:  A team of engineers from the University of Bristol — comprising Thomas M. Llewellyn-Jones, Bruce W. Drinkwater and Richard S. Trask — have developed a new hybrid type of 3D printing that can both assemble and print with composite materials using a combination of desktop 3D printer technology, light-curable resins and ultrasonic waves. This new process can allow super strong and lightweight composites like the variety used to produce tennis rackets, golf clubs, professional bicycles or even airplane parts to be used with additive manufacturing technology. Needless to say these new material options will offer entire new industries the ability to incorporate 3D printing into their manufacturing workflow. And the best part is that for the most part the process was made using existing 3D printing technology. Composite materials are made by combining micro-structures of glass or carbon fibers with a plastic material. The carefully arranged fibers lock together and give the new material its strength and durability, while the plastic ensures that the resulting material will be lightweight. Currently, composite materials are manufactured as thin sheets that are then layered and cut into the desired shape and thickness. The problem with using this as a 3D printing material is the small fibers in the composite materials. In order to produce the desired strength the fibers need to be aligned in a very precise structure, which is currently not possible to reproduce using a 3D printer.   Cont'd.. .

MesoGlue: Room Temperature Metallic Glue

From Hanchen Huang of Northeastern University: MesoGlue is our revolutionary joining solution that lets you attach items together with a metal bond, at room temperature. This is like welding or soldering, but without the heat! The patented process gives you the strength and thermal/electrical conductance of a metal bond, with the ease of attachment of glue or tape. Surfaces are merely pressed together to form a very strong connection. Our MesoGlue technology can be applied to nearly any flat surface. The surface can be rigid or flexible, and roll-to-roll processing is possible. We currently offer coating of two joining surfaces at our state of the art processing facility. Items of up to approximately 1 cubic foot can be accommodated. MesoGlue Silver: A pure silver bond offering the highest electrical and thermal conductivity. Formation of the bond requires moderate pressure. MesoGlue Eutectic: A bond made of primarily copper with other metals added to help the process. Formation of the bond requires only fingertip pressure. (MesoGlue Homepage)

Cisco Teams Up with Robotics Firm Fanuc for IoT

by Zacks Equity Research:  Technology giant and Dow component Cisco Systems, Inc. recently entered into a strategic alliance with a robotics company Fanuc America, thereby stepping up its efforts to make itself a key player in the Internet of Things (IoT) space.  Per the alliance, Fanuc and Cisco have built an IoT system that enables Fanuc to monitor every robot on the factory floor. This way it can be determined whether a robot is likely to fail, so that a service technician can fix the equipment before it stops working. This could save companies hundreds of dollars of fixing cost. Per Cisco CEO Chuck Robbins, downtime for these robots can cost a business $16,000 per minute. Therefore, the new system that offers predictive maintenance can be a big thing for some operations. The companies are currently testing the system in a channel that comprises around 1,800 robots and includes Fanuc customer, GM. In this testing period, Fanuc says its customer has saved $38 million. Fanus has plans to expand the system to 2,500 robots by the end of the year. Cont'd...

Technology gap gives foreign firms the edge in China robot wars

BY GERRY SHIH for Reuters:  In a cavernous showroom on the outskirts of this port city in northeastern China, softly whirring lathes and svelte robot arms represent Dalian Machine Tools Group's (DMTG) vision of an automated future for Chinese manufacturing. On closer inspection, however, most of the machines' control panels bear the logos of Japan's FANUC Corp or the German conglomerate Siemens. The imported control systems in DMTG's products – used in the assembly of everything from smartphones to cement trucks – are symbolic of the technology gap between Chinese and foreign industrial automation firms, just one of several challenges facing China's ambition to nurture a national robotics industry. Chinese robotics firms are also grappling with a weakening economy and slumping automotive sector, and industry insiders already predict a market bubble just three years after the central government issued policies to spur robotics development. "Last year everybody thought they could produce a robot," said Alan Lee, director of Asia sales and business development at Boston-based Rethink Robotics. "When you have market saturation you'll have filtering and M&A. These guys will be the first layer to suffer."  It is a storyline familiar from other new industries such as solar panels: Beijing's policies and subsides trigger a wave of low-margin, low-cost contenders to rush into the market, where, with no meaningful technology of their own, they struggle to compete on price alone.   Cont'd...

OMRON to Acquire U.S. Based Adept Technology

OMRON plans to acquire 100% of the outstanding shares of Adept common stock through an all cash tender offer followed by a second-step merger. OMRON will offer Adept investors $13.00 per share of Adept common stock, which represents a 63% premium over the closing price for Adept's common stock on September 15, 2015. This values Adept at approximately $200 million. OMRON will fund the tender offer through cash on hand.  Commenting on the acquisition, Yutaka Miyanaga, OMRON Industrial Automation Business Company President, said, "We are delighted Adept Technology, a world leader in robotics, has agreed to join OMRON. This acquisition is part of our strategy to enhance our automation technology and position us for long term growth. Robotics will elevate our offering of advanced automation."  Rob Cain, President and Chief Executive Officer of Adept, added, "We are excited about the opportunity to join OMRON, a global leader in automation. Together, our products will offer new innovative solutions to customers all around the globe."  Full Press Release:

How Does the Accident in Germany Affect Industrial Robot Safety?

by Patrick Davison, Director of Standards Development, Robotic Industries Association:  Last week, an unfortunate fatality involving an industrial robot and a worker occurred at a Volkswagen plant in Baunatal, Germany.  The Robotic Industries Association (RIA) and its member companies express its deepest sympathies to the victim’s family, friends, and colleagues. According to news sources, the worker was part of a contracting crew responsible for setting up the robot, and was working inside the safeguarded space when the incident occurred.  A second member of the contracting crew was standing outside of the safeguarded space and was not harmed. The international media response to the incident was aggressive, swift, and expounded on topics that were not relevant to the incident.  AWashington Post article referenced the dangers of Artificial Intelligence and posed the question, “Should the world kill killer robots before it’s too late?”  In another story, a Financial Times journalist with a name similar to a popular character in The Terminator franchise started a social media frenzy with a tweet.  A video from Ireland expounds on random tweets regarding the incident with backdrop footage of the Honda ASIMO robot and manual automotive operations.  Also, according to this article on an automotive news and gossip site, a Times of India article posted a photo of a gun-wielding toy robot beside the story.   Cont'd...

Widespread backing for UK robotics network

The Engineering and Physical Sciences Research Council (EPSRC) has announced the launch of a new robotics network that aims to foster academic and industry collaboration. The UK Robotics and Autonomous Systems Network (UK-RAS Network) will have a strong academic foundation, with a number of universities acting as founding members. According to the EPSRC, the network has already received strong support from major industrial partners, as well as from professional bodies such as Royal Academy of Engineering, IET, and The Institute of Mechanical Engineers. Globally, the market for service and industrial robots is estimated to reach $59.5 billion by 2020. A primary aim of the network will be to bring the UK’s academic capabilities under national coordination, fuelling innovation in the robotics sector and taking advantage of the growth in the industry.   Cont'd...  

CLEARPATH ROBOTICS ANNOUNCES MOBILITY SOLUTION FOR RETHINK ROBOTICS' BAXTER ROBOT

Clearpath Robotics announced the newest member of its robot fleet: an omnidirectional development platform called Ridgeback. The mobile robot is designed to carry heavy payloads and easily integrate with a variety of manipulators and sensors. Ridgeback was unveiled as a mobile base for Rethink Robotics' Baxter research platform at ICRA 2015 in Seattle, Washington.  "Many of our customers have approached us looking for a way to use Baxter for mobile manipulation research - these customers inspired the concept of Ridgeback. The platform is designed so that Baxter can plug into Ridgeback and go," said Julian Ware, General Manager for Research Products at Clearpath Robotics. "Ridgeback includes all the ROS, visualization and simulation support needed to start doing interesting research right out of the box."  Ridgeback's rugged drivetrain and chassis is designed to move manipulators and other heavy payloads with ease. Omnidirectional wheels provide precision control for forward, lateral or twisting movements in constrained environments. Following suit of other Clearpath robots, Ridgeback is ROS-ready and designed for rapid integration of sensors and payloads; specific consideration has been made for the integration of the Baxter research platform.

QinetiQ North America Introduces DriveRobotics

From QinetiQ North America: By transforming manned industrial vehicles into unmanned robots, DriveRobotics™ add-on applique kit lets building demolition and roadside construction companies convert to unmanned operations whenever operators face hazardous situations. This commercial robotic system, which can also be installed in new vehicles and existing fleets, eliminates need for spotter. Remote-control capabilities enable or facilitate machine use in demanding applications... ( full press release )

Gear Generator

  About Gear Generator: Gear Generator is a tool for creating involute spur gearsand download them in SVG format. In addition it let you compose full gear layouts with connetcted gears to design multiple gears system with control of the input/output ratio and rotation speed. Gears can be animated with various speed to demonstrate working mechanism... ( link )

Yale OpenHand Project

From Yale's OpenHand Project: This project intends to establish a series of open-source hand designs, and through the contributions of the open-source user community, result in a large number of useful design modifications and variations available to researchers. Based on the original  SDM Hand , the  Model T  is the OpenHand Project's first released hand design, initially introduced at ICRA 2013. the four underactuated fingers are differentially coupled through a floating pulley tree, allowing for equal force output on all finger contacts. Based on our lab's work with iRobot and Harvard on the  iHY hand , which won the  DARPA ARM program , the  Model O  replicates the hand topology common to several commercial hands, including ones from Barrett, Robotiq, and Schunk (among others). A commercial version of this hand is currently for sale by  RightHand Robotics ... ( homepage )

Robo.Op: Opening Industrial Robotics

From MADLAB.CC: Robo.Op is an open hardware / open software platform for hacking industrial robots (IRs). Robo.Op makes it cheaper and easier to customize your IR for creative use, so you can explore the fringes of industrial robotics. The toolkit is made up of a modular physical prototyping platform, a simplified software interface, and a centralized hub for sharing knowledge, tools, and code... ( homepage ) ( github )  

VERSABALL Beer Pong Robot

From Empire Robotics: The VERSABALL is a squishy balloon membrane full of loose sub-millimeter particles. The soft ball gripper easily conforms around a wide range of target object shapes and sizes. Using a process known as “granular jamming”, air is quickly sucked out of the ball, which vacuum-packs the particles and hardens the gripper around the object to hold and lift it. The object releases when the ball is re-inflated. VERSABALL comes in multiple head shapes and sizes that use the same pneumatic base... ( Empire Robotics' site )

Robot Learning Manipulation Action Plans by "Watching" Unconstrained Videos from the World Wide Web

From Yezhou Yang, Yi Li, Cornelia Fermuller and Yiannis Aloimonos: In order to advance action generation and creation in robots beyond simple learned schemas we need computational tools that allow us to automatically interpret and represent human actions. This paper presents a system that learns manipulation action plans by processing unconstrained videos from the World Wide Web. Its goal is to robustly generate the sequence of atomic actions of seen longer actions in video in order to acquire knowledge for robots. The lower level of the system consists of two convolutional neural network (CNN) based recognition modules, one for classifying the hand grasp type and the other for object recognition. The higher level is a probabilistic manipulation action grammar based parsing module that aims at generating visual sentences for robot manipulation. The list of the grasping types. Experiments conducted on a publicly available unconstrained video dataset show that the system is able to learn manipulation actions by “watching” unconstrained videos with high accuracy.... ( article at Kurzweilai.net ) ( original paper )

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Russell Finex - Reclaiming and recycling additive manufacturing powders

Russell Finex - Reclaiming and recycling additive manufacturing powders

The Russell AMPro Sieve Station™ guarantees the quality of your additive manufacturing (AM) powder, and has been designed to provide optimum sieving efficiency, ensuring your powder is ready for use or reuse as and when you require it. With a simple one-button operation and mobile design, this automated check screener ensures your powder at every stage of the process is qualified for use quickly and safely. The flexibility of the Russell AMPro Sieve Station™ means you can use the system for numerous powder handling tasks - being a modular design ensures the machine can be configured to meet your exact requirements.