Quality Assurance Inspection Solutions

Take Quality Control to the Next Level

Say goodbye to production errors and unreliable inspections with our quality assurance inspection solutions. Our system uses high-performance infrared cameras to accurately detect defects that other methods may miss. With easy integration into your existing production line, our solution provides real-time feedback and reporting on the quality of your products.

Quality Assurance Inspection Solutions

Take Quality Control to the Next Level

Say goodbye to production errors and unreliable inspections with our quality assurance inspection solutions. Our system uses high-performance infrared cameras to accurately detect defects that other methods may miss. With easy integration into your existing production line, our solution provides real-time feedback and reporting on the quality of your products.

Improve Seal Quality

Increase Efficiency

Protect Brand Reputation

Streamline Your Quality Control Process

Are you tired of costly and time-consuming quality control processes? MoviTHERM has the solution you need. Our thermal seal inspection system is designed to detect and prevent defects in heat sealed packaging before reaching the end of your production line.

Our automated system seamlessly integrates into your existing production line, eliminating the need for manual inspection and reducing human error. With our solution, you can increase efficiency, maintain a smooth production flow, and achieve higher productivity levels, all while ensuring accurate and consistent results.

Learn how thermal imaging is used for quality assurance inspection.

Types of Packages That Can Be Inspected

Thermal imaging can inspect seals in different types of packaging, including:

  • Flexible Packaging: Pouches, bags, and sachets made from plastic films, aluminum foil, and paper.
  • Rigid Packaging: Trays, clamshells, and blisters made from plastic, glass, and metal materials.
  • Sealed Containers: Cans, jars, and bottles made from glass, plastic, and metal.
  • Pharmaceutical Packaging: Blister packs, pouches, and bottles used for medication.
  • Food Packaging: Trays, bags, and bottles used for food and beverage products.

Benefits of Using Thermal Seal Inspection

  • Thermal imaging allows for non-destructive testing, which means that products can be inspected without damaging them.
  • Infrared cameras can “see” residual heat from sealing processes, making it easier to detect defects.
  • Thermal imaging is a fast and efficient method of inspection, as it can assess multiple seals simultaneously.
  • By automating the inspection process with thermal imaging, the need for manual inspection is eliminated, reducing the risk of human error.
  • Thermal imaging provides real-time feedback and reporting on the quality of packaging products, enabling producers to quickly identify and correct any issues that arise.

Streamline Your Quality Control Process

Are you tired of costly and time-consuming quality control processes? MoviTHERM has the solution you need. Our thermal seal inspection system is designed to detect and prevent defects in heat sealed packaging before reaching the end of your production line.

Our automated system seamlessly integrates into your existing production line, eliminating the need for manual inspection and reducing human error. With our solution, you can increase efficiency, maintain a smooth production flow, and achieve higher productivity levels, all while ensuring accurate and consistent results.

Learn how thermal imaging is used for quality assurance inspection.

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Types of Packages That Can Be Inspected

Thermal imaging can inspect seals in different types of packaging, including:

  • Flexible Packaging: Pouches, bags, and sachets made from plastic films, aluminum foil, and paper.
  • Rigid Packaging: Trays, clamshells, and blisters made from plastic, glass, and metal materials.
  • Sealed Containers: Cans, jars, and bottles made from glass, plastic, and metal.
  • Pharmaceutical Packaging: Blister packs, pouches, and bottles used for medication.
  • Food Packaging: Trays, bags, and bottles used for food and beverage products.

Benefits of Using Thermal Seal Inspection

  • Thermal imaging allows for non-destructive testing, which means that products can be inspected without damaging them.
  • Infrared cameras can “see” residual heat from sealing processes, making it easier to detect defects.
  • Thermal imaging is a fast and efficient method of inspection, as it can assess multiple seals simultaneously.
  • By automating the inspection process with thermal imaging, the need for manual inspection is eliminated, reducing the risk of human error.
  • Thermal imaging provides real-time feedback and reporting on the quality of packaging products, enabling producers to quickly identify and correct any issues that arise.

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Thermal Inspection vs Other Methods

Considerations Thermal Inspection Pressure Testing Manual Inspection
Defect Detection Comprehensive Limited Limited
Speed Fast Moderate Slow
Automation Fully Automated Manual Manual
Non-Destructive Yes Yes Yes
Real-time Monitoring Yes No No
Cost-effectiveness High Moderate Low
Scalability Scalable Limited Limited
User Skill Dependency Low Moderate High
Data Collection Automated Manual Manual

Ready to improve your quality control process?

Schedule a consultation today to learn how thermal imaging can help you detect defects in your product packaging.

Overview of the Interface

moviTHERM TSI Software Screen shot 1 - Main Area Viewing Functions 2 - Main Viewing Area 3 - Inspection Zone 4 - Color Palette Selector 5 - Image Snapshot 6 - Seal Scores History Plot 7 - System Status 8 - Pass/Fail Indication 9 - Seal Profiles 10 - System Settings 11 - Evaluation Metrics

How does the system work?

MoviTHERM’s thermal seal inspection system uses infrared cameras to “see” the residual heat from thermal-based sealing processes. Characterizing a good seal by the temperature profile allows the system to reliably detect good and bad seals.

  • Uses high-performance infrared cameras for non-contact temperature measurement with thermal imagery.

  • Touch-screen PC with application-specific software and GUI interface packaged in a standard powder-coated industrial electrical enclosure.
  • Interactive inspection Recipe Programmer to accommodate multiple products – or to try different “what-if” scenarios.
  • Robust bi-directional PLC interface to transfer status messages and PASS/FAIL results to a plant PLC (Ethernet/IP or Modbus).
  • Image FTP to transfer fault images to a remote server for offline review.
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Solutions We Offer

bottle cap seal inspection using thermal imaging

Bottle Cap Seal Inspection

bag seal inspection using thermal imaging

Bag Seal Inspection

package sealing inspection using thermal imaging

Package Seal Inspection

pouch packaging quality assurance inspection using thermal imaging

Pouch Seal Inspection

Battery weld inspection using thermal imaging

Battery Weld Inspection

IRSX series application plastic welding

Plastic Joining & Welding

Helpful Resources

Induction Seal vs Heat Seal

Induction Seal vs Heat Seal: What’s the difference?

In this article, we break things down to compare the benefits and challenges of an induction seal vs a heat seal.

types of packages that can be detected using thermal imaging

Types of Packages You Can Inspect with Thermal Imaging

Learn about the different types of packaging that can be inspected with thermal imaging for seal quality.

Improve Packaging Line Efficiency

Improve Packaging Line Efficiency with Thermography

A more efficient packaging line can lead to reduced costs, improved productivity, and increased customer satisfaction.

Thermal Seal Inspection Starter Guide

A Comprehensive Guide to Ensuring Product Integrity

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Frequently Asked Questions

  • Thermal Cameras
  • Controller, Wall-mount
  • Enclosure, Panel PC with Touchscreen
  • All necessary support electronics, power supply, and cabling
  • Application software

All that is required for the installation is standard 110VAC/15A power, one Ethernet cable to each camera, and the I/O connections. The cameras are powered over Ethernet (PoE), which makes installation very convenient. No additional camera power supplies or cables are required.

Absolutely! In fact, we recommend hiring MoviTHERM for the commissioning and training phase of the system deployment. Nobody knows our systems better than we. We design and build them! Additionally, you gain access to thermography experts to assure that you achieve the best return on investment.

Some of the defects that can be identified using this inspection method include:

  1. Incomplete Seals: Thermal inspection can detect areas where the seal is not properly formed or lacks sufficient adhesion, leading to potential leakage or compromised product integrity.
  2. Seal Contamination: The system can identify instances where foreign particles or contaminants are present on the seal surface, which can pose a risk of product contamination.
  3. Improper Adhesion: Thermal inspection can detect areas where the seal has not adhered properly to the container or bottle, indicating a potential weakness in the seal’s strength.
  4. Seal Misalignment: The system can identify situations where the seal is not properly aligned or positioned, resulting in an uneven or imperfect seal.
  5. Seal Cracks or Breaks: Thermal inspection can detect cracks or breaks in the seal that may compromise its integrity and allow for the entry of air or contaminants.
  6. Seal Irregularities: The system can identify irregularities in the seal’s shape or width, ensuring consistency and uniformity.
  7. Inconsistent Cap Torque: When a cap is inadequately tightened on a bottle, there is insufficient pressure to form a quality seal. This appears as areas of lower and higher temperatures around the perimeter of the seal, which can be identified by the inspection system.
  8. Missing Cap or Seal Foil: If a cap is missing completely, or the seal foil is missing, the thermal camera can easily detect these irregularities.
  9. Incorrectly Configured Sealing Process: If the sealing equipment is not operating in the optimal sealing range, this can be identified by higher or lower than normal temperatures in the seal. The inspection system can reliably identify any changes to the seal temperature that may lead to missing or incomplete seals (under-power faults), or seal/cap burning (over-power faults).

Yes, the thermal inspection system can be integrated into existing production lines. It is designed to seamlessly integrate with the production process, allowing for efficient and automated quality control.

The thermal inspection system can be synchronized with other equipment and machinery in the production line, such as conveyors, sensors, or control systems. It can communicate with the plant’s PLC (Programmable Logic Controller) or other control devices to transfer status messages, PASS/FAIL results, or trigger actions based on inspection outcomes.

The inspection speed of the system can vary depending on factors such as the specific model, configuration, and the complexity of the inspection requirements. Typically, thermal inspection systems are designed to operate at high speeds to keep up with the production line’s pace.

The exact inspection speed can be influenced by factors such as the size and design of the product, the conveyor speed, and the complexity of the inspection criteria. As part of the pre-engineering engagement, MoviTHERM works through all the technical aspects to arrive at an expected throughput number that is consistent with the physical realities and constraints.

Using thermal inspection offers several benefits compared to other inspection methods. Here are some advantages:

  1. Non-contact Inspection: Thermal inspection is a non-contact method, meaning it does not require physical contact with the bottle caps. This eliminates the risk of damage or alteration to the caps during the inspection process.
  2. Real-time Detection: Thermal inspection provides real-time feedback on the seal integrity of bottle caps. Defects such as incomplete seals or seal contamination can be immediately identified, allowing for prompt corrective actions.
  3. High Accuracy: Thermal inspection systems use advanced infrared cameras and algorithms to accurately detect temperature variations. This enables precise identification of seal defects, ensuring reliable inspection results.
  4. Speed and Efficiency: Thermal inspection can be conducted at high speeds, keeping up with the pace of production lines. It enables efficient and continuous inspection without slowing down the manufacturing process.
  5. Comprehensive Coverage: Thermal inspection can assess the entire seal area of bottle caps in a single image, providing a comprehensive analysis. It can detect defects across the entire circumference of the cap, ensuring thorough inspection and minimizing the chances of undetected issues.
  6. Automation and Integration: Thermal inspection systems can be seamlessly integrated into existing production lines, automating the inspection process. This reduces reliance on manual labor and enhances overall efficiency.

By leveraging these benefits, thermal inspection provides manufacturers with a reliable and efficient method to ensure seal integrity, minimize defects, and maintain high-quality standards.