igus® Develops One-Piece, Space-Saving Energy Chain for Compact Applications

Designers often skip cable guides in small installations — such as in food vending machines, laboratory equipment or electric doors — risking cable damage and increasing maintenance costs. This new, compact energy chain is engineered to close that gap.

igus® has designed a one-piece, injection-molded energy chain in its E1 series, offering a simplified and more reliable cable management solution for highly compact spaces.


Designers often skip cable guides in small installations — such as in food vending machines, laboratory equipment or electric doors — risking cable damage and increasing maintenance costs. This new, compact energy chain is engineered to close that gap.

Made from a single piece of high-performance plastic, the E1 chain is more cost-effective than traditional assembled chains. Its unique easy-chain principle allows users to push individual cables through flexible teeth without tools, securing them and defining a controlled bend radius. This protection prevents cables from chafing, kinking and breaking, ensuring a longer system service life.

"We received positive feedback from designers around the world who have been searching in vain for a cost-effective cable guide solution for compact installation spaces," says Kira Weller, Product Manager for e-chains at igus.

To accelerate its transition to high-volume production, igus is actively seeking design engineers for pilot projects. The company aims to collaborate with users to adapt the e-chain for various applications, including those with extremely short movements of only 40 millimeters.

Learn more at: www.igus.com.

Featured Product

PickerPal Products provides full case pick module protection to protect employees from falls.

PickerPal Products provides full case pick module protection to protect employees from falls.

PickerPal has two independent, spring-loaded arms that are self closing, which is preferred by OSHA. 3 arms are used when a kick plate is required. OSHA states that when an employee is within 4' of the edge, the area changes from a pallet position to a, "walking/working surface," which requires a kick plate or a third arm. The spring-loaded arms open on contact with the loaded skid and close on their own as products are off-loaded. This design provides multiple benefits: • Top arms close as product is removed, creating a safety gate, and the third arm closes when the empty pallet is removed. • Empty pallet positions are no longer a safety hazard. • Each are is easily replaced without removing the entire assembly.