MEETING THE SURGE IN ELECTRONICS MINIATURISATION WITH SCALABLE METAL FABRICATION SOLUTIONS

In an era defined by smarter, faster, and smaller electronic devices, precision and scalability in metal part manufacturing are no longer competitive advantages, they are prerequisites for innovation.

(1st September 2025, Muellheim, Germany) In an era defined by smarter, faster, and smaller electronic devices, precision and scalability in metal part manufacturing are no longer competitive advantages, they are prerequisites for innovation.


From consumer wearables and implantable medical devices to advanced sensor arrays and next-gen communication modules, electronics miniaturisation is now the beating heart of product development. But miniaturisation isn't simply a matter of shrinking designs, it demands new approaches to metal fabrication that traditional manufacturing methods often struggle to meet.
This is where photo-chemical etching (PCE), especially when delivered at scale and precision, changes the equation entirely.

Jochen Kern, Head of Sales and Marketing at the Micro Component Group says, "At the Micro Component Group, we bring together an unmatched capability to support electronics manufacturers from prototyping to high-volume production. Our Group combines reel-to-reel inline etching, batch etching, and electroforming to fabricate ultra-precise, stress-free metal components, including those with sub-25µm features, complex geometries, and ultra-thin profiles. And we do it at volume."

Photo-chemical etching offers clear, intrinsic advantages over traditional machining, stamping, or laser-cutting techniques. For electronics OEMs and designers, the benefits are transformative:
• Stress-free processing: PCE removes material chemically, which introduces no mechanical or thermal stress to delicate features.
• Design freedom: PCE supports complexity at no extra cost, multiple geometries, intricate cutouts, and mesh-like patterns can all be fabricated from a single sheet.
• Ultra-fine tolerances: Achieving tolerances as tight as ±10 µm, PCE enables repeatable accuracy even for the most miniaturised circuits and components.
• Scalable to any volume: From early prototyping with fast lead times to full-scale reel-to-reel production in the millions, PCE scales with your product lifecycle.
• Material versatility: Whether stainless steel, copper alloys, titanium, or even molybdenum, PCE processes them all cleanly and efficiently.

Kern continues, "For those unfamiliar with PCE, the key is choosing a supplier with both process depth and application insight. The Micro Component Group doesn't just manufacture parts, we work alongside your engineers, ensuring designs are optimised for etching from the outset. Our vertically integrated capabilities across Europe and North America mean you benefit from regional proximity, global scale, and world-class expertise."

"Whether you're advancing next-gen antennas, micro-connectors, battery contacts, or shielding components, PCE is the agile enabler you need, and the Micro Component Group is the partner to make it work."

www.micrometal.de

Featured Product

Model TR1 Tru-Trac

Model TR1 Tru-Trac

The Model TR1 Tru-Trac® linear measurement solution is a versatile option for tracking velocity, position, or distance over a wide variety of surfaces. An integrated encoder, measuring wheel, and spring-loaded torsion arm in one, compact unit, the Model TR1 is easy to install. The spring-loaded torsion arm offers adjustable torsion load, allowing the Model TR1 to be mounted in almost any orientation - even upside-down. The threaded shaft on the pivot axis is field reversible, providing mounting access from either side. With operating speeds up to 3000 feet per minute, a wide variety of configuration options - including multiple wheel material options - and a housing made from a durable, conductive composite material that minimizes static buildup, the Model TR1 Tru-Trac® is the ideal solution for countless applications.