AI for Manufacturing 4.0
Positioning manufacturers for digital-era success by optimizing production process performance.
Our Approach
Value generation is guaranteed as our solutions are adaptable to a plant’s unique production performance challenges. Our data-driven solution moves your plant to its optimal region. A collaborative approach ensures plant teams boost their skills as connected workers.
Prepare and leverage your data
With a contextualized, current, complete, and secure data picture, your data is ready to utilize. We ensure data readiness for your factory’s production environment.
Optimize your process performance
AI experts analyze crucial production data for enhanced manufacturing. Our deep learning solution offers actionable recommendations, driving process performance improvements.
Improve your financial return
Meet your sustainability goals
Sustainability is assured via data-driven improvement & tech upgrades. Customers optimize energy use, slash CO2 emissions, reduce rework, and lessen waste.
Establish your status as a digital leader
Customers realize strategic digitization with smart factory practices. Data collaboration and transfer learning scale broader impact results for digital leadership.
Customer Impact
Results achieved with key clients
ROI (over a 2-year period)
%
reduction in production scrap
%
production volume increase
%
reduction in defect-related downtime
shipped defects
Our prescriptive AI sustains best-of-best production runs
Our deep learning solution discovers stable operating regions, helps guide your operation to the optimal region, and keeps production there.
What we offer
AI Readiness Assessment
You receive a full report on your existing data network infrastructures and guidance toward AI-driven process performance optimization.
Data Contextualization
Process Performance Optimization
We know your challenges
Scrap Reduction
Successfully target root causes of defective batches or parts. Plant engineers and operators achieve better quality outcomes and yield consistently. In one case, our solution sustained a reduction in wheel-casting scrap of 29% over a period across every pattern to which it was applied.
Energy Efficiency
Adaptive guidance empowers plants to affect significant energy savings and emissions reductions — minimizing production waste from internal and external scrap toward sustainable peak operating efficiency.
Digital Skills Improvement
Our approach focuses on a digital adoption process that introduces new data-driven KPIs over time. We empower teams to maximize technology value, from AI readiness to optimization. Upskilling support includes training, control plan adaptation, and prescription compliance.
Employee Value Proposition
Change management assistance for end-users eases the transition to data-based decision-making. A connected worker culture that celebrates smart factory wins enhances your employee value proposition and establishes digital leadership values.
What our clients have to say
Pieter du Plessis
“We struggled with unexplained defective products shipped, which impacted our input cost, revenue, and ESG initiatives. DataProphet sustainably improved production performance from initial engine block processing to shot blasting.”
David de la Cruz
“The great thing about PRESCRIBE is that it brings everything together to predict its influence on scrap and gives you a clearer picture of what is really happening – that is one of its biggest attractions. The prescriptions are pointing us in the right direction, for example, in showing us which variables have the most influence on our process and so what our priorities should be. It shows us the key ways to reduce the scrap rate and is already giving us excellent feedback. PRESCRIBE is also a very easy solution to understand and use.”
Anders Wilhjelm
“We know foundries and how they work; DataProphet really knows AI. Together, we can bring practical AI applications into foundries faster—applications that will have a tangible impact for our customers now, not in a distant future. In DataProphet, we have found a partner who shares our pragmatic attitude and our passion for helping foundries work ever more productively and resource-efficiently.”
Jeanlis Brito Zanatta
“In the last few years, the Brazilian manufacturing market has recognized that incorporating AI in several operational areas is no longer an option, but a strategic need in order to achieve new levels of competitiveness and prosperity in business. Considering all of this, we were searching for AI technologies that could complement our portfolio, and we found in DataProphet’s solutions and team an ideal partnership to help Brazilian companies to succeed in this digital transformation journey.”